106671-9211 ZEXEL 9 400 611 335 BOSCH INJECTION-PUMP ASSEMBLY 9400611335 1066719211

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 335 9400611335

ZEXEL 106671-9211 1066719211

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Buy INJECTION-PUMP ASSEMBLY 106671-9211 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9211 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0660

3. GOVERNOR 105487-7710

4. SUPPLY PUMP 105207-1470

5. AUTOM. ADVANCE MECHANIS 105636-2530

6. COUPLING PLATE 105663-0740

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106671-9211 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 335 9400611335

ZEXEL 106671-9211 1066719211

Zexel num

Bosch num

Firm num

Name

106671-9211

9 400 611 335

DPICO

INJECTION-PUMP ASSEMBLY
DE12T Q

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4420

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.3 4.25 4.35

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position R1(10.9)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 161.5 159.5 163.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 73.3 73.3

Boost pressure mmHg 550 550

Injection quantity adjustment_02

Adjusting point B

Rack position R1(10.9)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 152 146 158

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Boost pressure kPa 73.3 73.3

Boost pressure mmHg 550 550

Injection quantity adjustment_03

Adjusting point F

Rack position R2(5.2)

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 14.5 13 16

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-2.2

Boost pressure kPa 6.7 4.7 8.7

Boost pressure mmHg 50 35 65

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(10.9)

Boost pressure kPa 60 53.3 66.7

Boost pressure mmHg 450 400 500

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever's normal position setting: R1 (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Microswitch adjustment unnecessary.
----------
RT=1 TH=2.3mm R1=(13)+-0.1mm BCL=2.2+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=(5deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=(36.5deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=73deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=8deg
----------
a=(70deg)

Information:

Illustration 1 g06545921
Typical view inside the DEF pump
(1) Internal heater blanket
Illustration 2 g06545997
Typical view of the DEF pump heater blanket
(2) Pump head heater (top)
(3) Positioning blocksAdaptable To:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 3 g06546003
Typical view of the DEF pump identification label
(4) Part number
(5) Serial number
(6) Date code
Table 1
Part Number Description Serial Number Date Code
466-8285 Diesel Exhaust Fluid Pump Gp (12 V) 19357001 19D357
533-2738 Diesel Exhaust Fluid Pump Gp (24 V) 20058030 20D058 Refer to Table 1 for the effective serial number and date code of the improved heater blanket. Refer to Illustration 3 for the location of the DEF pump identification label.