106671-9090 ZEXEL 9 400 617 039 BOSCH INJECTION-PUMP ASSEMBLY 9400617039 1066719090

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 039 9400617039

ZEXEL 106671-9090 1066719090

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Buy INJECTION-PUMP ASSEMBLY 106671-9090 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9090 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-7980

3. GOVERNOR 105407-4180

4. SUPPLY PUMP 105207-1210

5. AUTOM. ADVANCE MECHANIS 105636-1700

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6211

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

106671-9090 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 039 9400617039

ZEXEL 106671-9090 1066719090

Zexel num

Bosch num

Firm num

Name

106671-9090

9 400 617 039

HYUNDAI

INJECTION-PUMP ASSEMBLY
6D22T * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 155.2 152.2 158.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 135 132 138

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.4+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.8 8.2 13.4

Fixing the rack *

Remarks
(check)

Injection quantity adjustment_04

Adjusting point D

Rack position 5.7+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.6 6 11.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min (900)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Rack difference between N = N1 and N = N2 (5)Set idle sub-spring
----------
K=13 RAL=12.1+0.2mm N1=750r/min N2=450r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=27deg+-5deg b=3deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=39deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Table 1
Part Number Part Description Qty
378-3187 Diesel Exhaust Fluid Filter Gp 1
423-3251 Connector 1
391-5262 Gasket 1
425-0385 Filter As 1
452-6055 Filter Base As 1
453-1604(1) Diesel Exhaust Fluid Filter Gp 1
453-1605(1) Diesel Exhaust Fluid Filter Gp 1
453-1606(1) Diesel Exhaust Fluid Filter Gp 1
(1) Use Table 2 to choose the correct part that corresponds to the DEF heater
Table 2
DEF Heater Part Number Required DEF Filter
434-3241 453-1604
434-3242 453-1605
434-3243 453-1606 The effective serial numbers for this change are related to the Pump Electronic Tank Unit (PETU) serial numbers and not the engine serial numbers. Table 3 contains the effective serial numbers for the PETU tank. Refer to illustration 1 and illustration 2 for examples of where to locate the PETU serial number.
Illustration 1 g06018843
Typical example
(1) The location of the PETU serial plate.
Illustration 2 g03418749
Typical example
Table 3
PETU Effective Serial Numbers
S/N:PET007086T-UP Refer to Special Instruction, M0066142, A New Diesel Exhaust Fluid Filter is Now Available for C7.1 Engines for installation instructions.