106671-9070 ZEXEL 9 400 617 037 BOSCH INJECTION-PUMP ASSEMBLY 9400617037 1066719070 3310083c41


 

Information injection-pump assembly

BOSCH 9 400 617 037 9400617037
ZEXEL 106671-9070 1066719070
HYUNDAI 3310083C41 3310083c41
106671-9070 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-9070 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9070 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5140
3. GOVERNOR 105408-0720
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1820
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6211
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

106671-9070 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 037 9400617037
ZEXEL 106671-9070 1066719070
HYUNDAI 3310083C41 3310083c41


Zexel num
Bosch num
Firm num
Name
106671-9070 
9 400 617 037 
3310083C41  HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22T * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   127.5 124.5 130.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   15 12.4 17.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   133 113 153
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   11 8.4 13.6
Fixing the rack   *
Remarks
(check)
 
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   1050
Remarks
Measure the actual advance angle.
 
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-9070
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)RACK LIMIT (5)Rack difference between N = N1 and N = N2
----------
K=7 N1=1000r/min N2=600r/min
----------

Speed control lever angle

Test data 106671-9070
F:Full speed I:Idle S:Stop
----------

----------
a=(7deg)+-5deg b=(30deg)+-5deg c=35deg+-3deg

Stop lever angle

Test data 106671-9070
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-9070
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Information:


Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The new 583-9296 Gasket replace the former 553-1133 Gasket.Note: The former part number listed is for reference only and may differ.The new gasket is adaptable to the above machines back to first production.
Illustration 1 g06432905
Cross pattern
Illustration 2 g06432913
Square pattern
Apply nickel anti-seize to the bolts.
Hand tighten all bolts.
Using the cross pattern (1-2-3-4), torque each bolt to 25 N m (18 lb ft).
Using the cross pattern (1-2-3-4), torque each bolt to 65 N m (48 lb ft).
Using the cross pattern (1-2-3-4), torque each bolt to 125 N m (92 lb ft).
Using the square pattern (1-3-2-4), torque each bolt to 125 20 N m (92 15 lb ft).

Have questions with 106671-9070?





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