Information injection-pump assembly
BOSCH
9 400 617 037
9400617037
ZEXEL
106671-9070
1066719070
HYUNDAI
3310083C41
3310083c41

Rating:
Service parts 106671-9070 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-9070
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 037
9400617037
ZEXEL
106671-9070
1066719070
HYUNDAI
3310083C41
3310083c41
Zexel num
Bosch num
Firm num
Name
106671-9070
9 400 617 037
3310083C41 HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22T * K 14CA PE6P,6PD PE
6D22T * K 14CA PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
127.5
124.5
130.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
5.7+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
15
12.4
17.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
133
113
153
Fixing the lever
*
Rack limit
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
6+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
11
8.4
13.6
Fixing the rack
*
Remarks
(check)
(check)
Timer adjustment
Pump speed
r/min
(N1+50)-
-
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
N1
Advance angle
deg.
0.5
Remarks
Measure the actual speed.
Measure the actual speed.
Timer adjustment_03
Pump speed
r/min
1050
Remarks
Measure the actual advance angle.
Measure the actual advance angle.
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
1
1
1
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Torque spring does not operate.
(4)RACK LIMIT
(5)Rack difference between N = N1 and N = N2
----------
K=7 N1=1000r/min N2=600r/min
----------
----------
K=7 N1=1000r/min N2=600r/min
----------
Speed control lever angle

F:Full speed
I:Idle
S:Stop
----------
----------
a=(7deg)+-5deg b=(30deg)+-5deg c=35deg+-3deg
----------
----------
a=(7deg)+-5deg b=(30deg)+-5deg c=35deg+-3deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The new 583-9296 Gasket replace the former 553-1133 Gasket.Note: The former part number listed is for reference only and may differ.The new gasket is adaptable to the above machines back to first production.
Illustration 1 g06432905
Cross pattern
Illustration 2 g06432913
Square pattern
Apply nickel anti-seize to the bolts.
Hand tighten all bolts.
Using the cross pattern (1-2-3-4), torque each bolt to 25 N m (18 lb ft).
Using the cross pattern (1-2-3-4), torque each bolt to 65 N m (48 lb ft).
Using the cross pattern (1-2-3-4), torque each bolt to 125 N m (92 lb ft).
Using the square pattern (1-3-2-4), torque each bolt to 125 20 N m (92 15 lb ft).
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Mitsubishi-Heav
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Hyundai
106671-9070
9 400 617 037
3310083C41
INJECTION-PUMP ASSEMBLY
6D22T
6D22T