106671-8991 ZEXEL 9 400 612 665 BOSCH INJECTION-PUMP ASSEMBLY 9400612665 1066718991 220204931a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 665 9400612665

ZEXEL 106671-8991 1066718991

HINO 220204931A 220204931a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106671-8991 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8991 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1530

3. GOVERNOR 105407-6400

4. SUPPLY PUMP 105237-5040

5. AUTOM. ADVANCE MECHANIS 105681-5520

6. COUPLING PLATE 105663-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5721

11. Nozzle and Holder 23600-1970B

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5470

14. NOZZLE

105015-7020

15. NOZZLE SET

Include in #1:

106671-8991 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 665 9400612665

ZEXEL 106671-8991 1066718991

HINO 220204931A 220204931a

Zexel num

Bosch num

Firm num

Name

106671-8991

9 400 612 665

220204931A HINO

INJECTION-PUMP ASSEMBLY
K13C-TJ K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 255 255

Overflow valve opening pressure kgf/cm2 2.6 2.6 2.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.4 4.34 4.4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 158 156 160

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Boost pressure kPa 200 200

Boost pressure mmHg 1500 1500

Injection quantity adjustment_02

Adjusting point D

Rack position 5.5+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 12 9 15

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 550 550 550

Rack position 8.8

Boost pressure kPa 26.7 26.7 26.7

Boost pressure mmHg 200 200 200

Boost compensator adjustment_02

Pump speed r/min 550 550 550

Rack position 10.05

Boost pressure kPa 103 100.3 103

Boost pressure mmHg 770 750 770

Boost compensator adjustment_03

Pump speed r/min 550 550 550

Rack position 11.55

Boost pressure kPa 187 187 187

Boost pressure mmHg 1400 1400 1400

Timer adjustment

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure speed (beginning of operation).

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 1.7 2.3

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation (at 0 boost pressure): L1 (4)Boost compensator stroke: BCL (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring
----------
K=4 L1=13.2+-0.1mm BCL=2.75+-0.1mm N1=850r/min N2=550r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting (3)When pump speed set at aa (4)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=(5deg)+-5deg b=(19deg)+-5deg c=(3deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner boss. (2)Rack position aa or less, pump speed bb (3)Contacts outer boss. (4)Normal
----------
aa=5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

0000001101

N:Normal B:When boosted (1)Rack position = aa (at point F) at boost pressure = 0 (2)Drive side
----------
aa=13.2+-0.1mm
----------
a=(15deg) b=(15deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(1deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The new 563-5865 Solenoid As replaces the previous solenoid assembly. The 563-5865 Solenoid As is not a serviceable part. The fuel injector has to be replaced as the serviceable component.