106671-8981 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718981 220009580a


 

Information injection-pump assembly

ZEXEL 106671-8981 1066718981
HINO 220009580A 220009580a
106671-8981 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-8981 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8981 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1191
3. GOVERNOR 105923-2551
4. SUPPLY PUMP 105217-6130
5. AUTOM. ADVANCE MECHANIS 105681-5530
6. COUPLING PLATE 105663-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8120
11. Nozzle and Holder 23600-2950A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105031-7363
14. NOZZLE
15. NOZZLE SET 105019-0710

Include in #1:

106671-8981 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8981 1066718981
HINO 220009580A 220009580a


Zexel num
Bosch num
Firm num
Name
106671-8981 
106671-8982 
 
220009580A  HINO
INJECTION-PUMP ASSEMBLY
K13D * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.6 4.54 4.6
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   10.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   113 110 116
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   9 6 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   113 111 115
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.25
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   121.5 115.5 127.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   165 165 185
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750-50
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   1075-50
Advance angle deg.   5.5 5.2 5.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8981
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Damper spring setting
----------
T1=AE36
----------

Speed control lever angle

Test data 106671-8981
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=42.5mm
----------
a=34deg+-3deg b=36deg+-5deg

Stop lever angle

Test data 106671-8981
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)Set the stopper screw. (After setting, apply red paint.) (3)Set the stopper screw at this lever angle. (4)Use the hole above R = cc
----------
aa=0r/min bb=1.5+-0.3mm cc=30mm
----------
a=22deg+-5deg b=42deg+-5deg

Timing setting

Test data 106671-8981
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(3deg)




Information:

Caterpillar Warranty Coverage
Caterpillar warrants the DPF according to the time periods, whichever comes first. Refer to table
Table 1
Engine Type     Engine Size     Minimum Warranty Period    
Off Road (1)     Under 25 hp, and for constant speed engines rated under 50 hp with rated speeds greater than or equal to 3,000 RPM     3 years or 1,600 hours    
At or above 25 hp and under 50 hp 4 years or 2,600 hours    
At or above 50 hp 5 years or 4,200 hours    
( 1 ) Includes portable engines, stationary, marine, locomotives, TRU, and APU.If any emission-related part of your diesel emission control system is defective in design, materials, workmanship, or operation of the diesel emission control system thus causing the diesel emission control system to fail to conform to the emission control performance level the diesel emission control system was verified to, or to the requirements in the "California Code of Regulations Title 13 Sections 2700 to 2706 and 2710", within the warranty period, as defined above, Caterpillar will repair or replace the diesel emission control system, including parts and labor.In addition, Caterpillar will replace or repair the engine components to the condition prior to the failure, including parts and labor, for damage to the engine proximately caused by the verified diesel emission control strategy. This warranty also includes those relevant diagnostic expenses in the case in which a warranty claim is valid. Caterpillar may, instead pay the fair market value of the engine prior to the time the failure occurs.Owner Warranty Responsibility
As the (vehicle, engine, equipment) owner, you are responsible for performing the required maintenance described in your owners manual. Caterpillar recommends that you retain all maintenance records and receipts for maintenance expenses for your vehicle, engine, or equipment, and diesel emission control system. If you do not keep your receipts or fail to perform all scheduled maintenance, Caterpillar may have grounds to deny warranty coverage. You are responsible for presenting your vehicle, equipment, or engine, and diesel emission control system to a (applicant name) dealer as soon as a problem is detected. The warranty repair or replacement should be completed in a reasonable amount of time, not to exceed 30 days. If a replacement is needed, this process may be extended to 90 days should a replacement not be available, but must be performed as soon as a replacement becomes available.If you have questions regarding your warranty rights and responsibilities, contact (Insert chosen applicant contact) at:California Air Resources Board
9528 Telstar Avenue
El Monte, CA 91731
helpline@arb.ca.gov.
1-877-CAT-0909800-363-7664Refer to Special Instruction, REHS9213, "Caterpillar Post Installation Compatibility Assessment for Stationary Engines" and Special Instructions, REHS9214, "Post Installation Compatibility Assessment for NEW Stationary Engines".Register warranty per Caterpillar form Special Instruction, REHS5097, "Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}"Maintain all records of installation, pictures, warranty claims, and PICA Form. Provide training for all operation and maintenance.

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Group cross 106671-8981 ZEXEL

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9 400 617 029 
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K13C-T
9 400 613 509 
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K13C-T
 
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K13D-T
9 400 617 031 
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K13C-T
 
220204920A 
INJECTION-PUMP ASSEMBLY
K13D-T
9 400 610 899 
 
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Hino 

9 400 612 120 
220204920B 
INJECTION-PUMP ASSEMBLY
K13D-T
 
220009430A 
INJECTION-PUMP ASSEMBLY
K13D
106671-8981  

106671-8982 
 
220009580A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 610 379 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 617 032 
220009581A 
INJECTION-PUMP ASSEMBLY
K13D
 
220204930A 
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K13C-T
9 400 612 665 
220204931A 
INJECTION-PUMP ASSEMBLY
K13C-TJ
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