106671-8870 ZEXEL 9 400 617 026 BOSCH INJECTION-PUMP ASSEMBLY 9400617026 1066718870 220009290a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 026 9400617026

ZEXEL 106671-8870 1066718870

HINO 220009290A 220009290a

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Buy INJECTION-PUMP ASSEMBLY 106671-8870 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8870 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0270

3. GOVERNOR 105489-5370

4. SUPPLY PUMP 105207-1500

5. AUTOM. ADVANCE MECHANIS 105635-0410

6. COUPLING PLATE 105663-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5031

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105031-5300

14. NOZZLE

105015-4640

15. NOZZLE SET

Include in #1:

106671-8870 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 026 9400617026

ZEXEL 106671-8870 1066718870

HINO 220009290A 220009290a

Zexel num

Bosch num

Firm num

Name

106671-8870

9 400 617 026

220009290A HINO

INJECTION-PUMP ASSEMBLY
K13U K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.2 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 128.5 125.5 131.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.7

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 134.7 132.7 136.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 11.2

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 143.7 140.7 146.7

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 15 12 18

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 126.3 119.3 133.3

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1050

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT (3)Damper spring setting
----------

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Speed control lever angle

F:Full speed
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----------
a=(14.5deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=14deg+-5deg b=27.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Drive side
----------
aa=25mm
----------
a=40deg+-5deg b=64deg+-5deg

0000001501 GOVERNOR TORQUE CONTROL

Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
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N1=500r/min N2=(600)r/min N3=(1100)r/min N4=1100r/min RF=10.6mm Dr1=0.6mm Dr2=0+0.3mm
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Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(3deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to machines within the listed serial numbers and are effective with all machines after the listed serial numbers.
Illustration 1 g06325715
View of Air lines group on 966M, 972M, 966M XE, and 972M XE machines
(1) 415-8220 Hose
(2) 8T-6703 Hose Clamp
(3) 211-8073 Protection Cap
Illustration 2 g06325708
View of Air lines group on 980M and 982M machines
(1) 365-0045 Hose
(2) 8T-6703 Hose Clamp
(3) 211-8073 Protection Cap
Table 1
Required Parts
Item Qty New Part Number Part Name Former Part Number
1 1 415-8220 (1) Hose 415-8220
365-0045 (2) 365-0045
2 2 8T-6703 Hose Clamp (3) 296-5807
3 2 211-8073 Protection Cap 7X-1443
(1) For 966M, 972M, 966M XE, and 972M XE machines
(2) For 980M and 982M machines
(3) Torque for the hose clamps is 11 2 N m (97 18 lb in).If the CRS hose is found damaged on the above listed machines, replace the hose with same part number. Use hose clamp (2) and protection cap (3) to secure the new hose.The new hose clamp (2) replaces the existing 296-5807 Clamp. The new protection cap (3) replaces the existing 7X-1443 Protector on machines listed above.Torque the hose clamps (2) to 11 2 N m (97 18 lb in).