106671-8801 ZEXEL 9 400 610 894 BOSCH INJECTION-PUMP ASSEMBLY 9400610894 1066718801 220009111a


 

Information injection-pump assembly

BOSCH 9 400 610 894 9400610894
ZEXEL 106671-8801 1066718801
HINO 220009111A 220009111a
106671-8801 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-8801 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8801 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0291
3. GOVERNOR 105488-2211
4. SUPPLY PUMP 105237-5040
5. AUTOM. ADVANCE MECHANIS 105681-5500
6. COUPLING PLATE 105663-0620
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7366
11. Nozzle and Holder 23600-2412E
12. Open Pre:MPa(Kqf/cm2) 16.7{170}/23.5{240}
13. NOZZLE-HOLDER 105030-3482
14. NOZZLE
15. NOZZLE SET 105019-0161

Include in #1:

106671-8801 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 894 9400610894
ZEXEL 106671-8801 1066718801
HINO 220009111A 220009111a


Zexel num
Bosch num
Firm num
Name
106671-8801 
106671-8802 
9 400 610 894 
220009111A  HINO
INJECTION-PUMP ASSEMBLY
K13C-TK * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.9
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   189.5 187.5 191.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.45
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   169.5 166.5 172.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_03
Adjusting point   D
Rack position   3.5+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.5 7.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   200 195 205
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Injection quantity adjustment_05
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   550 550 550
Rack position   (7.8)
Boost pressure kPa   13.3 13.3 15.3
Boost pressure mmHg   100 100 115
Boost compensator adjustment_02
Pump speed r/min   550 550 550
Rack position   9.9
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300
Timer adjustment
Pump speed r/min   700--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   4 3.7 4.3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8801
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Stop lever setting: R1 (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Damper spring setting
----------
RT=1 TH=2.3mm R1=(12.1)+0.5mm BCL=(2.1)mm
----------

Speed control lever angle

Test data 106671-8801
F:Full speed
----------

----------
a=12.5deg+-5deg

0000000901

Test data 106671-8801
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=50mm
----------
a=25deg+-5deg b=34.5deg+-3deg

Stop lever angle

Test data 106671-8801
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Set the rack position at bb before adjusting the governor (3)Set the stopper screw. (After setting, apply red paint.)
----------
aa=36mm bb=(12.1)+0.5mm
----------
a=35deg+-5deg b=39deg+-5deg

0000001501 ACS

Test data 106671-8801
(A) Set screw 1. Aneroid compensator unit adjustment Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=1000r/min L1=(0.1~0.5)mm
----------
R1=9.45mm R2=- P1=52+-0.7kPa(390+-5mmHg) P2=- Q1=169.5+-3cm3/1000st Q2=-

Timing setting

Test data 106671-8801
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

Bulk storage
Follow all local regulations covering bulk storage tanks. Follow proper tank construction guidelines. Tank volume typically should be 110% of planned capacity. Appropriately vent indoor tanks. Plan for control of overflow of the tank. Heat tanks that dispense DEF in cold climates.Bulk tank breathers should be fitted with filtration to keep airborne debris from entering the tank. Desiccant breathers should not be used because water will be absorbed, which potentially can alter DEF concentration.Handling
Follow all local regulations covering transport and handling. DEF transport temperature is recommended to be −5° C (23° F) to 25° C (77° F). All transfer equipment and intermediate containers should be used exclusively for DEF. Containers should not be reused for any other fluids. Ensure that transfer equipment is made from DEF-compatible materials. Recommended material for hoses and other non-metallic transfer equipment include:
Nitrile Rubber (NBR)
Fluoroelastomer (FKM)
Ethylene Propylene Diane Ionomer (EPDM)The condition of hoses and other nonmetallic items that are used with DEF should be monitored for signs of degradation. DEF leaks are easily recognizable by white urea crystals that accumulate at the site of the leak. Solid urea can be corrosive to galvanized or unalloyed steel, aluminum, copper, and brass. Leaks should be repaired immediately to avoid damage to surrounding hardware.Cleanliness
Contaminants can degrade the quality and life of DEF. Filtering DEF is recommended when dispensed into the DEF tank. Filters should be compatible with DEF and should be used exclusively with DEF. Check with the filter supplier to confirm compatibility with DEF before using. Mesh-type filters using compatible metals, such as stainless steel, are recommended. Paper (cellulose) media and some synthetic filter media are not recommended because of degradation during use.Care should be taken when dispensing DEF. Spills should be cleaned immediately. Machine or engine surfaces should be wiped clean and rinsed with water. Caution should be used when dispensing DEF near an engine that has recently been running.Note: Spilling DEF onto hot components may cause the release of ammonia vapors. Do not breathe ammonia vapors. Do not clean up any spills with bleach.Stability
DEF fluid is stable when stored and handled properly. The quality of DEF rapidly degrades when stored at high temperatures. The ideal storage temperature for DEF is between −9° C (15.8° F) and 25° C (77° F). DEF that is stored above 35° C (95° F) for longer than 1 month must be tested before use. Testing should evaluate Urea Percentage, Alkalinity as NH3 and Biuret content.The length of storage of DEF is listed in the following table:
Table 3
Storage Temperature Expected DEF Life
Below 25° C (77° F) 18 months
25° C (77° F) to 30° C (86° F) 12 months
30° C (86° F) to 35° C (95° F) 6 months
Above 35° C (95° F) test quality before use Refer to "ISO 22241" document series for more information about DEF quality control.Note: Dispose of all fluids according to applicable regulations and mandates.General Characteristics of DEF
For detailed information on the requirements and

Have questions with 106671-8801?





Group cross 106671-8801 ZEXEL

Hino 

 
220009110B 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220009110A 
INJECTION-PUMP ASSEMBLY
K13C-TK
106671-8801  

106671-8802 
9 400 610 894 
220009111A 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 020 
220009112A 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220009140B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 021 
220009141A 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220009170A 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220009170B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 022 
220009170C 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220801710A 
INJECTION-PUMP ASSEMBLY
K-3
 
220801710B 
INJECTION-PUMP ASSEMBLY
K13C-TL
9 400 617 023 
220801710C 
INJECTION-PUMP ASSEMBLY
K13C-TL
 
220009180A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 610 895 
220009181A 
INJECTION-PUMP ASSEMBLY
K13D
 
220009190A 
INJECTION-PUMP ASSEMBLY
K13D
 
220009191A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 617 024 
220009192A 
INJECTION-PUMP ASSEMBLY
K13D
 
220204520A 
INJECTION-PUMP ASSEMBLY
EK100
 
220204521A 
INJECTION-PUMP ASSEMBLY
K13D
9 400 610 896 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 617 025 
220204521B 
INJECTION-PUMP ASSEMBLY
K13D
9 400 617 026 
220009290A 
INJECTION-PUMP ASSEMBLY
K13U
 
220801721A 
INJECTION-PUMP ASSEMBLY
K13C-TK
 
220801722A 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 027 
220801722B 
INJECTION-PUMP ASSEMBLY
K13C-TK
9 400 617 028 
220801731A 
INJECTION-PUMP ASSEMBLY
K13C-TL
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