106671-8791 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718791


 

Information injection-pump assembly

ZEXEL 106671-8791 1066718791
106671-8791 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106671-8791 1066718791


Zexel num
Bosch num
Firm num
Name
106671-8791 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.84 3.9
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   204 202 206
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   62 62
Boost pressure mmHg   465 465
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.4+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   165 165 175
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.6
Boost pressure kPa   20.7 18 23.4
Boost pressure mmHg   155 135 175
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.6)
Boost pressure kPa   50 44.7 55.3
Boost pressure mmHg   375 335 415
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.3
Load   3/4
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3 2.7 3.3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-8791
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Boost compensator stroke: BCL (4)Set idle sub-spring (5)Main spring setting
----------
K=14 BCL=1.6+-0.1mm
----------

Speed control lever angle

Test data 106671-8791
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 106671-8791
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal stop (3)Stopper bolt setting (4)Corresponding to rack position = cc. (5)Stopper bolt setting
----------
aa=0r/min bb=2.5-0.5mm cc=16.4mm
----------
a=10deg+-5deg b=45deg+-5deg

Timing setting

Test data 106671-8791
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

When referring to the Service Life in table 1, use the interval that occurs first. These coolant change intervals are only achievable with annual S O S Services Level 2 coolant sampling analysis.Refer to the engine Operation and Maintenance Manual for the correct interval for replacement of the cooling system water temperature regulator.Note: For engines that require a maximum of 20% glycol, make sure that the amount of additive in the final mix is appropriate. Example of mixing a 20% glycol solution is given in Table 3.
Table 3
Example of Mixing Up a 20% Glycol Coolant (1)
Total Volume of the Cooling System Add the Following:
ELC Concentrate ELI Concentrate Water
10 Gallons 2 Gallons 0.5 Gallons 7.5 Gallons
(1) Volumes can also be in liters as long as all the volume units are consistentExtended life coolants require the one time maintenance addition of an extender at coolant service mid-life. For commercial coolants, do NOT use an extender with a coolant unless the extender has been approved by the coolant manufacturer for use with the coolant. The coolant manufacturer is responsible to ensure compatibility and acceptable performance. Failure to follow these recommendations can result in shortened cooling system component life.Conventional coolants require the maintenance addition of SCA throughout the expected life. For commercial coolants, do NOT use an SCA unless approved by the coolant supplier for use with the coolant. The coolant manufacturer is responsible to ensure compatibility and acceptable performance."ASTM D4985" and "ASTM D6210" require coolants that are properly dosed with SCA and that are in a properly maintained cooling system in normal service to be suitable for use for a maximum of 1 year ("ASTM D4985") and 2 years ("ASTM D6210"). The suitability for use requirement is the direct responsibility of the coolant manufacturer and SCA manufacturer. Consult with the coolant and/or SCA manufacturer concerning the suitability of the products for use in a given application.Cat DEAC does not require a treatment with an SCA at the initial fill.A commercial heavy-duty coolant/antifreeze that meets the "ASTM D6210"specification does not require a treatment with an SCA at the initial fill.A commercial heavy-duty coolant/antifreeze that only meets "ASTM D4985", WILL require a treatment with an SCA at the initial fill and has to fulfill all the requirements listed in the “Technical Requirements for Commercial Extended Life Coolants” table. The

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Group cross 106671-8791 ZEXEL

Hino 

 
220204640A 
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106671-8791  
 
 
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9 400 610 893 
 
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