106671-8700 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718700

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106671-8700 1066718700

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Service parts 106671-8700 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7111

3. GOVERNOR 105407-5480

4. SUPPLY PUMP 105217-1930

5. AUTOM. ADVANCE MECHANIS 105635-0350

6. COUPLING PLATE 105663-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5721

11. Nozzle and Holder 23600-1560A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105041-4420

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

106671-8700 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8700 1066718700

Zexel num

Bosch num

Firm num

Name

106671-8700

INJECTION-PUMP ASSEMBLY

106671-8700
106671-8701

S220204320A HINO

INJECTION-PUMP ASSEMBLY
A * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.4 4.34 4.4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 179 177 181

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 4+-0.5

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 11.5 8.5 14.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 1000++

Advance angle deg. 0.5

Remarks
Do not advance until starting N = 1000.

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 1 1

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting
----------
K=8 RAL=9.4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=16deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)At delivery
----------
aa=3.5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Use the following procedure to update the fuel lines group with the new hose assemblies.Note: Follow all the safety precautions before carrying out any work on the machine.Installation of 488-9360 Hose As between Fuel Tank and Primary filter group
Illustration 1 g06107286
View of inner side of left-hand frame
(A) Fuel tank
(1) 488-9360 Hose As
(2) 383-6118 Clip
Remove former 236-5242 Hose As from fuel tank (A) along the left-hand inner frame and replace with 488-9360 Hose As (1). Use two 383-6118 Clips (2) to mount 488-9360 Hose As (1) to the inner frame.
Illustration 2 g06107793
View of hose routing above the steering box assembly
(1) 488-9360 Hose As
(3) 6D-4244 Clip
Continue routing 488-9360 Hose As (1) above the steering box assembly from left to right using two 6D-4244 Clips (3) in place of the former 1S-0994 Clips.
Illustration 3 g06107808
View of hose routing to the primary filter group
(1) 488-9360 Hose As
(3) 6D-4244 Clips
Route 488-9360 Hose As (1) along the frame and up toward the primary filter group using 6D-4244 Clips (3) to secure to the frame.
Illustration 4 g06108256
View of primary filter group location inner side of right-hand frame
(B) Former fitting
(C) Primary filter group
(1) 488-9360 Hose As
(4) 148-8354 Elbow As
If not previously completed, remove former hose (B) along with the related fitting from the connection on primary filter group (C).
Connect 148-8354 Elbow As (4) onto primary filter group (C) where fitting (B) was removed.
Attach 488-9360 Hose As (1) to 148-8354 Elbow As (4).Installation of 488-9362 Hose As Between Fuel Tank and Fuel Return Manifold
Illustration 5 g06108268
View of left inner frame
(D) Former hose 240-8598 Hose As
Remove former return hose assembly (D) from between the fuel tank and the fuel manifold in the engine.Note: Unless specified otherwise, retain all mounting hardware for reuse.
Illustration 6 g06108327
View of new hose route.
(A) Fuel tank
(2) 383-6118 Clip
(5) 488-9362 Hose As
Connect 488-9362 Hose As (5) to fuel tank where the old hose was removed.
Route 488-9362 Hose As (5) back along the left-hand inner frame towards the engine and use two 383-6118 Clips (2) installed previously to secure hose assembly (5) in place.
Illustration 7 g06112935
View of the rear of the engine
(5) 488-9362 Hose As
(6) 9M-8406 Clip
(7) 329-1681 Clip
Finish installing 488-9362 Hose As (5) by routing hose (5) up the rear side of the engine and connecting the hose where former hose (D) was removed.
Secure 488-9362 Hose As (5) using one 9M-8406 Clip (6) and one 329-1681 Clip (7).Installation of 488-9361 Hose As Between Primary Filter Group and Engine
Illustration 8 g06108399
Top view of the engine underneath the hood
(3) 6D-4244 Clip
(8) 488-9361 Hose As
Remove the existing hose assembly between the primary filter group and the engine.
Install 488-9361 Hose As (8) where the former hose was removed.
Use one 6D-4244 Clip (3) to secure hose assembly (8) to the top of the engine.