106671-8580 ZEXEL 9 400 617 004 BOSCH INJECTION-PUMP ASSEMBLY 9400617004 1066718580 220203901a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 004 9400617004

ZEXEL 106671-8580 1066718580

HINO 220203901A 220203901a

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Buy INJECTION-PUMP ASSEMBLY 106671-8580 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8580 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7720

3. GOVERNOR 105407-5030

4. SUPPLY PUMP 105217-1680

5. AUTOM. ADVANCE MECHANIS 105635-0350

6. COUPLING PLATE 105663-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5721

11. Nozzle and Holder 23600-1970B

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5470

14. NOZZLE

105015-7020

15. NOZZLE SET

Include in #1:

106671-8580 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 004 9400617004

ZEXEL 106671-8580 1066718580

HINO 220203901A 220203901a

Zexel num

Bosch num

Firm num

Name

106671-8580

9 400 617 004

220203901A HINO

INJECTION-PUMP ASSEMBLY
K13C-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

106671-8580

9 400 617 004

S220203901A HINO

INJECTION-PUMP ASSEMBLY
K13C-T A K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.4 4.34 4.4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 234.9 232.9 236.9

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.6+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 11 8 14

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point F

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 295 285 305

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 900++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 900.

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 1 1

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1. (4)Rack difference between N = N1 and N = N2
----------
K=5 L1=5.7-0.5mm N1=900r/min N2=550r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the speed at aa, set the stopper bolt (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=5deg+-5deg b=21deg+-5deg c=2deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner boss. (2)Rack position aa or less, pump speed bb (3)Contacts outer boss. (4)Normal
----------
aa=5.1mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Table 1
Special-Purpose Cat Lubricants
Item Size
6V-4876 Lubricant(1) 500 g (17.6 oz)
5P-3931 Thread Compound(2) 150 g (5.3 oz)
(1) Recommended for use on typical components such as head bolt threads and washers.
(2) Recommended for mating connectors such as exhaust manifold studs and exhaust manifold nuts.
Table 2
UV Visible Dyes for Leak Detection
Part Number Description Size Dosage
To detect oil leaks in engines, transmissions, hydraulic systems
1U-5572 Oil Glo 22 Additive 28.4 gram (1 ounce) bottle 28.4 gram (1 ounce) per 7.58 L (2 US gal) of oil
1U-5573 Oil Glo 22 Additive 0.47 L (1 pint) bottle 28.4 gram (1 ounce) per 7.58 L (2 US gal) of oil
To detect fuel leaks or suspected fuel dilution
1U-5574 Gas Glo 32 Additive 28.4 gram (1 ounce) bottle 28.4 gram (1 ounce) per 37.9 L (10 US gal) of gasoline or diesel fuel
1U-5575 Gas Glo 32 Additive 0.47 L (1 pint) bottle 28.4 gram (1 ounce) per 37.9 L (10 US gal) of gasoline or diesel fuel
To detect cooling system leaks
1U-5576 Water Glo 23 Additive 28.4 gram (1 ounce) bottle 28.4 gram (1 ounce) per 151.5 L (40 US gal) of water
1U-5577 Water Glo 23 Additive 0.47 L (1 pint) bottle 28.4 gram (1 ounce) per 151.5 L (40 US gal) of water The dyes must be used with a special Glo Gun to detect the leaks. Consult with your local Cat dealer for availability.