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106671-8560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718560


 

Information injection-pump assembly

ZEXEL 106671-8560 1066718560
106671-8560 INJECTION-PUMP ASSEMBLY
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Service parts 106671-8560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5671
3. GOVERNOR 105407-4350
4. SUPPLY PUMP 105217-1840
5. AUTOM. ADVANCE MECHANIS 105635-0320
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5572
11. Nozzle and Holder 23600-1860D
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5461
14. NOZZLE 105015-7020
15. NOZZLE SET

Include in #1:

106671-8560 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-8560 1066718560


Zexel num
Bosch num
Firm num
Name
106671-8560 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE
106671-8560 
106671-8561 
 
220204000A  HINO
INJECTION-PUMP ASSEMBLY
A * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   128.1 126.1 130.1
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   4.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   11.8 8.8 14.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   900++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 900.  
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 106671-8560
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=10 L1=5.3-0.5mm
----------

Speed control lever angle

Test data 106671-8560
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 106671-8560
N:Pump normal S:Stop the pump. (1)At delivery (2)Rack position aa or less, pump speed bb
----------
aa=4.3mm bb=0r/min
----------
a=38deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-8560
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read this information and you understand this information.Required Parts
Table 1
Required Parts    
Item     Qty     New Part Number     Part Name    
1     2     137-8101     O-Ring Seal    
2     2     286-5030     Elbow    
3     1     289-3891     Clip    
4     1     294-6118     Pressure Sensor    
5     1     356-0920     Bracket    
6     2     3J-7352     Connector    
7     2     6V-5048     O-Ring Seal    
8     2     8T-0267     Bolt    
9     2     9X-8267     Washer    
10         108-9656     Cable Straps    
11     2     5P-1717     Hose Clamp    
12     1     356-6802     Sensor Harness As    
13     1     289-3891     Clip    
14     2     5P-3860     Hose Clamp    Procedure
Illustration 1 g02082554
Example of a vertical filter group (1) Connection for the pressure sensor group (2) New bypass wiring harness (3) Connection for the mounted sensor group (4) OEM wiring harness connection (5) OEM wiring harness (6) Wire for the probe of the outlet temperature is secured to the new P1 tube. (7) Support bracket for the new P1 tube (8) New P1 tube (9) The wire for the probe for the inlet temperature is secured to new P1 tube. (10) New P2 tubeNote: Avoid placing

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Group cross 106671-8560 ZEXEL

106671-8560  
 
 
INJECTION-PUMP ASSEMBLY

Hino 

106671-8560  

106671-8561 
 
220204000A 
INJECTION-PUMP ASSEMBLY
106671-8561  

106671-8562 
F 019 Z10 863 
220204000A 
INJECTION-PUMP ASSEMBLY
EK130-T
106671-8562  

106671-8563 
F 019 Z10 864 
220204001A 
INJECTION-PUMP ASSEMBLY
EK130-T
106671-8563  
9 400 611 532 
220204002A 
INJECTION-PUMP ASSEMBLY
EK130-T
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