106671-8494 ZEXEL 9 400 616 998 BOSCH INJECTION-PUMP ASSEMBLY 9400616998 1066718494 220008191a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 998 9400616998

ZEXEL 106671-8494 1066718494

HINO 220008191A 220008191a

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Buy INJECTION-PUMP ASSEMBLY 106671-8494 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8494 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7350

3. GOVERNOR 105488-1902

4. SUPPLY PUMP 105237-1600

5. AUTOM. ADVANCE MECHANIS 105681-5110

6. COUPLING PLATE 105663-0620

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5721

11. Nozzle and Holder 23600-1970B

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5470

14. NOZZLE

105015-7020

15. NOZZLE SET

Include in #1:

106671-8494 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 998 9400616998

ZEXEL 106671-8494 1066718494

HINO 220008191A 220008191a

Zexel num

Bosch num

Firm num

Name

106671-8494

9 400 616 998

220008191A HINO

INJECTION-PUMP ASSEMBLY
K13C K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.4 4.34 4.4

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.2

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 204.1 202.1 206.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_02

Adjusting point B

Rack position 9.2+-0.5

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 208.1 202.1 214.1

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 200 195 205

Fixing the lever *

Boost pressure kPa 49.3 49.3

Boost pressure mmHg 370 370

Rack limit *

Injection quantity adjustment_04

Adjusting point D

Rack position 3.8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 13 10 16

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_05

Adjusting point E

Rack position 6.15+-0. 1

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 128.9 126.9 130.9

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point F

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 143 143

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 6.15+-0. 1

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position (9.2)

Boost pressure kPa 36 36 36

Boost pressure mmHg 270 270 270

Timer adjustment

Pump speed r/min 700--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 650

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3 2.7 3.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Set idle at delivery
----------
RT=0.8 TH=2.1mm BCL=(3.05)mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=12.5deg+-5deg

0000000901

F:Full load I:Idle (1)Set point D (2)At delivery
----------

----------
a=25deg+-5deg b=46deg+-3deg c=48deg+-5deg

Stop lever angle

N:Engine manufacturer's normal use S:Stop the pump. (1)Set the stopper bolt at rack = aa (apply red paint). (2)Rack position bb (3)Free (at delivery)
----------
aa=2.5-0.5mm bb=12mm
----------
a=40deg+-5deg b=30deg+-5deg c=(50deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(1deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The Disassembly and Assembly publication has been updated to reflect the increased assembly torque on the injector hold down bolts. Refer to the updated torque specification in the appropriate Disassembly and Assembly manuals listed in the reference section above.