106671-8100 ZEXEL 9 400 616 974 BOSCH INJECTION-PUMP ASSEMBLY 9400616974 1066718100 220005980a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 974 9400616974

ZEXEL 106671-8100 1066718100

HINO 220005980A 220005980a

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Buy INJECTION-PUMP ASSEMBLY 106671-8100 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-8100 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-5510

3. GOVERNOR 105489-1280

4. SUPPLY PUMP 105217-1301

5. AUTOM. ADVANCE MECHANIS 105635-0111

6. COUPLING PLATE 105662-0850

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5031

11. Nozzle and Holder 23600-1221C

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5300

14. NOZZLE

105015-4640

15. NOZZLE SET

Include in #1:

106671-8100 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 974 9400616974

ZEXEL 106671-8100 1066718100

HINO 220005980A 220005980a

Zexel num

Bosch num

Firm num

Name

106671-8100
106671-8160

9 400 616 974

220005980A HINO

INJECTION-PUMP ASSEMBLY
EK100 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SEAJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.24 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 125.5 122.5 128.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 141.2 139.2 143.2

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 149.7 146.7 152.7

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 16 13 19

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 135 135 155

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 1.5

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 1.9 1.4 2.4

Timer adjustment_04

Pump speed r/min 1150

Advance angle deg. 4.5 4.2 4.8

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Damper spring setting: DL (4)RACK LIMIT
----------
RT=1 TH=1.8mm DL=6.2-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=15deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=25deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Illustration 1 g00280782
Connections for the Electronic Technician (ET)The components that are needed in order to use the CAT Electronic Technician in order to determine diagnostic codes are listed: (1) An IBM-COMPATIBLE personal computer with an installed current version of Caterpillar Electronic Technician software (2) 139-4166 Data Link Cable or 7X-1570 Data Link Cable (3) 7X-1425 Cable and 4C-6805 Adapter (4) Special Publication, JEBD3003, Special Publication, JERD2124, Special Publication, JERD2129 ; Caterpillar Electronic Technician software (5) 7X-1700 Communication Adapter Tool with Special Publication, NEXG4323, "Communications Adapter Software"
Illustration 2 g00774942
Connections for the Communication Adapter II and the Electronic Technician (ET)The components that are needed in order to use the Communication Adapter II and the CAT Electronic Technician in order to determine diagnostic codes are listed: (6) Cable (7) 171-4400 Communication Adapter ii (8) Service diagnostic cable. (9) Current version of Caterpillar Electronic Technician software and an IBM-COMPATIBLE personal computerReferenceSee Special Publication, NEHS0758, "Communications Adapter II User's Manual Contains Software".Note: Caterpillar Electronic Technician (ET) is a software program that can be used on an IBM compatible personal computer. In order to use the Caterpillar Electronic Technician (ET), order the following materials: Special Publication, JERD2124, "ET Single Use Program License", Special Publication, JEHP1026, "Information and Requirements Sheet", 7X-1425 Data Link Cable and the Data Subscription and Special Publication, JERD2142, "Data Subscription". The Special Publication, JEHP1026, "Information and Requirements Sheet" lists the required hardware and the features of the ET.The Electronic Technician (ET) is not required in order to determine the diagnostic codes and the ET is not required in order to clear the diagnostic codes. However, the process of determining the diagnostic codes is easier and faster by using the ET. The ET can also display information on the history of a diagnostic code and the parameter status of diagnostic codes. These features allow the ET to be a useful tool for troubleshooting.The Electronic Technician (ET) is used to communicate to the electronic control module over the data link by connecting to the machine diagnostic connector. The diagnostic connector is located by the circuit breaker panel. For more information and the locations of the connectors, see Troubleshooting, "Electrical Components and Connector Locations" and the Electrical System Schematic in your machine's Service Manual.Connect the ET to the machine. Turn the key start switch to the RUN position. Start the ET. The ET will initiate communications with the electronic control modules on the machine. The ET will list the available electronic control modules on the machine after communication has been established.