106671-8060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066718060

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106671-8060 1066718060

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Cross reference number

ZEXEL 106671-8060 1066718060

Zexel num

Bosch num

Firm num

Name

106671-8060
106671-8061

HINO

INJECTION-PUMP ASSEMBLY
EP100TI *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-3620

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.5 4.44 4.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 302.8 300.8 304.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 3.9+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 14.5 11.5 17.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 218 213 223

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (975)--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min (925)

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 2.5 2 3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=7
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=29deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Confirm that it returns to the non-injection position (N = aa).
----------
aa=300r/min
----------
a=53deg+-5deg b=53deg+-5deg c=49deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

Information:

Introduction
The permanent solution for the problem that is identified below is not known. Until the permanent solution is known, use the solution that is identified below.Problem
The above listed serial numbers have had issues with metal shavings in the Hydraulic Electronic Unit Injector (HEUI) oil passages. These shavings were left in the HEUI oil passages as a result of a nozzle that was not operating correctly.Solution
Return 0R-8849 Cylinder Head Gp with date codes 09006 through date code 12006. Return the 0R-7907 Cylinder Block Gp with the following sequence numbers.
Table 1
Sequence Numbers
01650 01649 01648 01647 01646
01645 01644 01642 01641 01636
01635 01630 01628 01627 01626
01625 01618 01617 01614 01613
01610 01609 01608 01607 01606
01605 01603 01602 01600 01599
01598 01597 01595 01592 Note: If cylinder blocks or cylinder heads have been installed, do not replace the cylinder heads. Instead, flush the HEUI oil system and replace all of the fuel injectors.