Information injection-pump assembly
BOSCH
F 019 Z10 022
f019z10022
ZEXEL
106671-7140
1066717140
MITSUBISHI
ME056468
me056468
Rating:
Service parts 106671-7140 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME056357
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}/21.6{220}
15.
NOZZLE SET
Include in #1:
106671-7140
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 019 Z10 022
f019z10022
ZEXEL
106671-7140
1066717140
MITSUBISHI
ME056468
me056468
Zexel num
Bosch num
Firm num
Name
F 019 Z10 022
ME056468 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T2 * K 14BP COPEC ASSY PE
6D22T2 * K 14BP COPEC ASSY PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
RED3 control unit part number
407910-2
470
RED3 rack sensor specifications
mm
15
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Rack position
(9.3)
Vist
V
2.14
2.14
2.14
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
138
137
139
Max. variation between cylinders
%
0
-2
2
Basic
*
Injection quantity adjustment_02
Rack position
(4.9)
Vist
V
2.96
2.86
3.06
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
10
8
12
Max. variation between cylinders
%
0
-15
15
Test data Ex:
Governor adjustment
(1)Adjusting range
(2)Step response time
(N): Speed of the pump
(L): Load
(theta) Advance angle
(Srd1) Step response time 1
(Srd2) Step response time 2
1. Adjusting conditions for the variable timer
(1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(8.8deg) t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=8.8+-0.3deg R01=0/4load R02=4/4load
----------
L=1-0.2mm N2=800r/min C2=(8.8deg) t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=8.8+-0.3deg R01=0/4load R02=4/4load
Speed control lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=16mm bb=1mm
----------
a=15deg+-5deg b=29deg+-5deg
----------
aa=16mm bb=1mm
----------
a=15deg+-5deg b=29deg+-5deg
0000000901
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Stop lever angle
(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 15 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------
----------
----------
----------
Information:
Illustration 1 g00669441
CCM to Host Equipment Direct Connection (1) CCM (2) CCM RS-232C port (3) Computer RS-232C port (4) Host equipmentMake sure that the following equipment is available:
A personal computer. Refer to "Caterpillar CCM PC For Windows: Getting Started Manual" for specifications on the PC.
The proper RS-232C cables are required for the particular installation. Refer to the Operation and Maintenance Manual, "RS-232C Cable Requirements".
The CCM PC Software for Windows. This software is available from Caterpillar.ProcedurePerform the following procedure to initialize communication with the host equipment that is connected directly to the CCM.Note: The host equipment and the CCM should be turned OFF before you change the cables to the serial ports.
The CCM should be installed with all of the wiring. Refer to Operations and Maintenance Manual, "General Wiring Diagram" and "RS-232C Cable Requirements".
Determine the parameters for communication for the installation. The default rate of communication (bits per second or bps) is 9600. The remaining default settings from the factory are no parity, 8 data bits, and 1 stop bit. These parameters will work well in most installations. Use the Operations and Maintenance Manual, "Communication Parameters - Identify" to determine the parameters of communication that are stored in the CCM.
Load the CCM PC For Windows software into the PC. Refer to the "Caterpillar CCM PC For Windows: Getting Started Manual". Start the CCM PC program and connect to the CCM.
Go to the Data Link pull-down menu. Select ECM, CCM. Go to the CCM configuration screen in the Utilities menu. Set the parameters for communication to match the values that were chosen in step 2.
Use the CCM configuration screen to set the Connection Type to Direct Connection. The CCM is now set at the determined communication configuration.Note: If the PC is required to communicate with the CCM, go to the Phone Book pull-down menu and select Add or Edit. Set the communication parameters of the PC to the values that were chosen in Step 2.Note: The electronic controller of each engine must be programmed with the correct engine number for identification on the CCM. The electronic controller is programmed to Engine Number 1 at the factory. Refer to Operation and Maintenance Manual, SEBU6874, "Engine Number - Program".Note: After the CCM has been connected to the PC, refer to the "CCM PC Software Users Manual". This manual contains instructions on monitoring and on controlling the engine remotely.Note: Two conditions must be met before the electronic engine controller will allow control by the CCM. The Engine Control Switch must be in the AUTO position, and the remote initiate contacts must be open. The engine may be monitored with the ECS in any position.Note: For an EMCP II application, the CCM cannot control the generator set if the GSC is in Service Mode. The generator set can only be monitored.