106671-7121 ZEXEL 9 400 616 928 BOSCH INJECTION-PUMP ASSEMBLY 9400616928 1066717121 me056495

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 928 9400616928

ZEXEL 106671-7121 1066717121

MITSUBISHI ME056495 me056495

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Buy INJECTION-PUMP ASSEMBLY 106671-7121 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-7121 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-7450

3. GOVERNOR 105407-2790

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105636-0920

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5820

11. Nozzle and Holder ME056329

12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)

13. NOZZLE-HOLDER 105031-4530

14. NOZZLE

105015-5390

15. NOZZLE SET

Include in #1:

106671-7121 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 928 9400616928

ZEXEL 106671-7121 1066717121

MITSUBISHI ME056495 me056495

Zexel num

Bosch num

Firm num

Name

106671-7121
106673-2170

9 400 616 928

ME056495 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.1

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 109 106.3 111.7

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point E

Rack position 5+-0.5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.7+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 16.5 14 19

Fixing the rack *

Remarks
(check)

Injection quantity adjustment_04

Adjusting point A

Rack position R1(8.1)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 109 108 110

Basic *

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 150 130 170

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1050

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=9 L1=5.7-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=18deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Upper lever angle
----------

----------
a=19.5deg+-5deg b=46deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=5.4mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Table 9
Byte(s) Byte Contents Detailed Description
1 $50 Indicates M5X protocol
2 $01 CCM is the sending module
3 $25 IID 25
4 $07 Number of bytes
5 $58 GSC number 1
6, 7 $00 $82 PID $0082 GSC Fault Log Codes, Status, And Number of occurrences
8, 9 $00 $BE CID 190 (engine speed sensor fault)
10 $C3 Count included, inactive fault, logged fault, standard FMI (3)
11 $04 Occurrence count of 4
12 $24 Checksum
IID 00 is used to request additional information on a fault 500000070058008300BEC34DIID 00 - Special parameter Command
Table 10
Byte(s) Byte Contents Detailed Description
1 $50 Indicates M5X protocol
2 $01 CCM is the sending module
3 $00 IID 00
4 $07 Number of bytes
5 $00 Reply in ASCII format
6 $58 GSC number 1
7, 8 $00 $83 PID $0083 GSC Fault Log Request For Additional Data
9, 10, 11 $00 $BE $C3 More information requested on CID 190 FMI 3
12 $4D Checksum
IID 25 will contain the reply as PID $0084 5001250B58008400BEC303000C001102IID 25 - Single Parameter Read Response
Table 11
Byte(s) Byte Contents Detailed Description
1 $50 Indicates M5X protocol
2 $01 CCM is the sending module
3 $25 IID 25
4 $0B Number of bytes
5 $58 GSC number 1
6, 7 $00 $84 PID $0084 GSC Fault Log Response For Additional Data
8, 9 $00 $BE CID 190
10 $C3 More information on FMI 3
11 $03 Three occurrences of this fault
12, 13 $00 $0C First occurrence at 12 hours
14, 15 $00 $11 Last occurrence at 17 hours
16 $02 Checksum Monitoring Generator Phase
The following example shows how to select which generator phase the GSC monitors.
Use IID 34 to write the parameters of PID $F0B0: 500034050048F0B0007FIID 34 - Single Parameter Write Request
Table 12
Byte(s) Byte Contents Detailed Description
1 $50 Indicates M5X protocol
2 $00 User's PC is the sending module
3 $34 IID 34
4 $05 Number of bytes
5 $00 Reply in ASCII format
6 $58 GSC number 1
7, 8 $F0 $B0 PID $F0B0 Generator Phase Select
9 $00 Phase A-B Voltage, Phase A Current
10 $7F Checksum
IID 35 is the response from the CCM: 5001350458F0B0007EIID 35 - Single Parameter Write Response
Table