Information injection-pump assembly
BOSCH
9 400 616 925
9400616925
ZEXEL
106671-7050
1066717050
MITSUBISHI
ME056464
me056464
Rating:
Service parts 106671-7050 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME056329
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}/21.6{220}
15.
NOZZLE SET
Include in #1:
106671-7050
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 925
9400616925
ZEXEL
106671-7050
1066717050
MITSUBISHI
ME056464
me056464
Zexel num
Bosch num
Firm num
Name
9 400 616 925
ME056464 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6D22 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
7.9
Pump speed
r/min
700
700
700
Each cylinder's injection qty
mm3/st.
104
101.4
106.6
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
F
Rack position
5+-0.5
Pump speed
r/min
500
500
500
Each cylinder's injection qty
mm3/st.
16.5
14
19
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(7.9)
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
104
103
105
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1(7.9)
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
118
114
122
Difference in delivery
mm3/st.
8
8
8
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
5.7+-0.5
Pump speed
r/min
225
225
225
Each cylinder's injection qty
mm3/st.
16.5
14
19
Fixing the rack
*
Remarks
(check)
(check)
Injection quantity adjustment_06
Adjusting point
E
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
150
130
170
Fixing the lever
*
Timer adjustment
Pump speed
r/min
950
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
1050
Advance angle
deg.
2.2
1.7
2.7
Timer adjustment_03
Pump speed
r/min
1150
Advance angle
deg.
5.5
5
6
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Damper spring setting: DL
(4)Excess fuel setting for starting: SXL
----------
RT=1 TH=2.6mm DL=4.5-0.2mm SXL=R1+0.2mm
----------
----------
RT=1 TH=2.6mm DL=4.5-0.2mm SXL=R1+0.2mm
----------
Speed control lever angle
F:Full speed
----------
----------
a=27deg+-5deg
----------
----------
a=27deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=23deg+-3deg b=24deg+-5deg
----------
----------
a=23deg+-3deg b=24deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Set stopper bolt so that rack position = bb.
(3)Free (at shipping)
----------
aa=16.6mm bb=4.1-0.5mm
----------
a=35deg+-5deg b=61.5deg+7deg-5deg c=(6deg)
----------
aa=16.6mm bb=4.1-0.5mm
----------
a=35deg+-5deg b=61.5deg+7deg-5deg c=(6deg)
0000001501 LEVER
(1)Viewed from top of pump.
(2)Pump side
(3)Load control lever
(4)Adjusting bolt
(5)Nut
1. Idle increase link mechanism adjustment
(1)After completing pump and governor adjustment, fix the load control lever in the idle position.
(2)Adjust using the bolt (4) so that the idle-increase link mechanism's lever angle is a, then fix using the nut (5).
----------
----------
a=8.5deg+-3deg
----------
----------
a=8.5deg+-3deg
0000001601 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325+-5r/min Ra=5.4mm
----------
----------
N1=325+-5r/min Ra=5.4mm
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Environmental
The ambient operating temperature range is from -40° to 70°C (-40° to 158°F).
The storage temperature is from -40° to 85°C (-40° to 185°F).
The unit must be protected from direct contact with liquids. If sealing of the unit is required, the CCM must be in a water tight enclosure.
The CCM weighs 0.75 kg (1.65 lb).Mounting
The CCM can be located on a desk or on a shelf. The rubber feet on the bottom of the CCM can be removed for mounting to a panel.Note: Do not mount the CCM on the engine or within the engine mounted instrument panel. The CCM is not designed for direct engine mounting.Internal Battery
The CCM contains a battery that supplies power for internal memory whenever the CCM is turned off. Refer to the Operation and Maintenance Manual, "Battery - Replace".Power Supply
The requirements for battery voltage are 15 to 45 volts DC (24 or 32 volts DC nominal power).
The +/-B power dissipation is approximately 3.0 watts at 24 volts.
The current drawn by the CCM is 0.11 amps at 12 volts and 0.13 amps at 36 volts.
Multiple engines must share a common ground (-B).
Multiple engines must use diodes to prevent power sharing between units.Dimensions
Illustration 1 g00647099
Table 1
CCM MOUNTING DIMENSIONS
Item Dimension
A
3.5 mm (0.14 in)
B
106.5 mm (4.19 in)
C
73.0 mm (2.87 in)
D
7.5 mm (0.29 in) diameter holes (4)
E
130 mm (5.12 in)
F
149.0 mm (5.87 in)
G
66.2 mm (2.61 in)
H
125.5 mm (4.94 in)
I
17.8 mm (.70 in)
The ambient operating temperature range is from -40° to 70°C (-40° to 158°F).
The storage temperature is from -40° to 85°C (-40° to 185°F).
The unit must be protected from direct contact with liquids. If sealing of the unit is required, the CCM must be in a water tight enclosure.
The CCM weighs 0.75 kg (1.65 lb).Mounting
The CCM can be located on a desk or on a shelf. The rubber feet on the bottom of the CCM can be removed for mounting to a panel.Note: Do not mount the CCM on the engine or within the engine mounted instrument panel. The CCM is not designed for direct engine mounting.Internal Battery
The CCM contains a battery that supplies power for internal memory whenever the CCM is turned off. Refer to the Operation and Maintenance Manual, "Battery - Replace".Power Supply
The requirements for battery voltage are 15 to 45 volts DC (24 or 32 volts DC nominal power).
The +/-B power dissipation is approximately 3.0 watts at 24 volts.
The current drawn by the CCM is 0.11 amps at 12 volts and 0.13 amps at 36 volts.
Multiple engines must share a common ground (-B).
Multiple engines must use diodes to prevent power sharing between units.Dimensions
Illustration 1 g00647099
Table 1
CCM MOUNTING DIMENSIONS
Item Dimension
A
3.5 mm (0.14 in)
B
106.5 mm (4.19 in)
C
73.0 mm (2.87 in)
D
7.5 mm (0.29 in) diameter holes (4)
E
130 mm (5.12 in)
F
149.0 mm (5.87 in)
G
66.2 mm (2.61 in)
H
125.5 mm (4.94 in)
I
17.8 mm (.70 in)