106671-7030 ZEXEL 9 400 616 924 BOSCH INJECTION-PUMP ASSEMBLY 9400616924 1066717030 me056462


 

Information injection-pump assembly

BOSCH 9 400 616 924 9400616924
ZEXEL 106671-7030 1066717030
MITSUBISHI ME056462 me056462
106671-7030 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-7030 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-7030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-7830
3. GOVERNOR 105487-1930
4. SUPPLY PUMP 105207-1330
5. AUTOM. ADVANCE MECHANIS 105636-0920
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5820
11. Nozzle and Holder ME056329
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-5390
15. NOZZLE SET

Include in #1:

106671-7030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 924 9400616924
ZEXEL 106671-7030 1066717030
MITSUBISHI ME056462 me056462


Zexel num
Bosch num
Firm num
Name
106671-7030 
106671-7410 
9 400 616 924 
ME056462  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   7.9
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   104 101.4 106.6
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(7.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   104 103 105
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(7.9)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   118 114 122
Difference in delivery mm3/st.   8 8 8
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Remarks
(check)
 
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   150 130 170
Fixing the lever   *
Timer adjustment
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1050
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-7030
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Damper spring setting: DL (4)Excess fuel setting for starting: SXL
----------
RT=1 TH=2.6mm DL=4.5-0.2mm SXL=R1+0.2mm
----------

Speed control lever angle

Test data 106671-7030
F:Full speed
----------

----------
a=27deg+-5deg

0000000901

Test data 106671-7030
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-3deg b=24deg+-5deg

Stop lever angle

Test data 106671-7030
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Set stopper bolt so that rack position = bb. (3)Free (at shipping)
----------
aa=16.6mm bb=4.1-0.5mm
----------
a=35deg+-5deg b=61.5deg+7deg-5deg c=(6deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=5.4mm
----------

Timing setting

Test data 106671-7030
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Information:


Version C of the ADEM II controller (ECM) has a primary data link for use with the CCM. This data link is called the CAT Data Link. The Module Identifier (MID) of this controller is a fixed value. Each controller on the CAT Data Link must have a unique MID. The CCM can only be connected to one Version C ECM on the CAT Data Link.
Version D of the ADEM II controller (ECM) also has a primary data link for use with the CCM. The value of the MID for the primary data link is fixed. Version D also has a secondary data link for use with the CCM. The Secondary CAT Data Link has a programmable MID. A maximum of eight different values is available for generator set applications. A maximum of three different values is available for marine applications.
EMCP II (basic model) has a primary data link for use with the CCM. This data link is called the CAT Data Link. The CAT Data Link has a programmable MID. A maximum of eight different values may be used for the MID.
EMCP II+ has the same primary data link as EMCP II (CAT Data Link) with a programmable value for the MID. The EMCP II+ also has a secondary data link for use with the CCM. The CCM Data Link has a programmable value for the MID. The CAT Data Link and the CCM Data Link have eight MID values.
The Secondary CAT Data Link and the CCM Data Link can be treated in the same manner on the 3500B Version D and the EMCP II+ applications.
There is a maximum of one CCM per data link.
There is a maximum of one CCM per engine.The previous descriptions govern the connections between the devices and the CCM. When an ADEM II controller and an EMCP II or EMCP II+ controller are connected, the CAT Data Link is always used for the connections. All subsequent connections to the CCM (ADEM II Version D or EMCP II+) are made by using the secondary data link. The following examples will illustrate some valid CCM connections with multiple electronic controllers. These examples are only a representation of most possible valid connections or combinations.
Illustration 1 g00649118
MUI Generator sets with EMCP II (Basic Model)
Illustration 2 g00649133
MUI Generator sets with EMCP II+
Illustration 3 g00649182
3500B EUI Generator set (Version C ECM)
Illustration 4 g00649184
3500 B EUI Generator sets (Version D ECM)
Illustration 5 g00649192
3500B EUI Generator sets (Version C and D ECM's)For the application that is shown in Illustration 5, only one Version C ECM is allowed.
Illustration 6 g00649200
3500B EUI Generator set (Version C ECM) with EMCP II (Basic Model)
Illustration 7 g00649317
EMCP II Basic and 3500B EUI Generator set (Version D ECM)One CCM is required for each engine with Version D ECM.
Illustration 8 g00649214
3500B EUI Generator sets (Version C ECM) with EMCP II+
Illustration 9 g00649236
3500B EUI Generator sets (Version D ECM) with EMCP II+
Illustration 10 g00649243
3500B EUI Generator sets (Version D ECM) with EMCP II+A maximum of four generator sets can be connected in the application that is shown in

Have questions with 106671-7030?





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