106671-6780 ZEXEL F 019 Z10 798 BOSCH INJECTION-PUMP ASSEMBLY f019z10798 1066716780

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 798 f019z10798

ZEXEL 106671-6780 1066716780

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Buy INJECTION-PUMP ASSEMBLY 106671-6780 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-6780 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-6701

3. GOVERNOR 105960-0500

4. SUPPLY PUMP 105237-4731

5. AUTOM. ADVANCE MECHANIS 105681-2920

6. COUPLING PLATE 105664-2670

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-8201

11. Nozzle and Holder 1-15300-413-0

12. Open Pre:MPa(Kqf/cm2) 17.7(180)/22.1(225)

13. NOZZLE-HOLDER 105041-4371

14. NOZZLE

15. NOZZLE SET 105019-2730

Include in #1:

106671-6780 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 798 f019z10798

ZEXEL 106671-6780 1066716780

Zexel num

Bosch num

Firm num

Name

106671-6780

F 019 Z10 798

INJECTION-PUMP ASSEMBLY
6WG1-TQD 14CA INJECTION PUMP ASSY PE6P,6PD PE

106671-6780

F 019 Z10 798

8980122410 ISUZU

INJECTION-PUMP ASSEMBLY
6WG1-TQD K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4320

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

RED4 control unit part number 407915-0 590

RED4 rack sensor specifications mm 19

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.87 3.93

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Rack position (11.2)

PWM % 51

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 182 180 184

Max. variation between cylinders % 0 -3 3

Basic *

Injection quantity adjustment_02

Rack position (7)

PWM % 27.5+-2. 8

Pump speed r/min 475 475 475

Average injection quantity mm3/st. 15.5 12.3 18.7

Max. variation between cylinders % 0 -13 13

Governor adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Governor adjustment_02

Pump speed r/min 500

Advance angle deg. 0 -0.5 0

Governor adjustment_03

Pump speed r/min 650-50

Advance angle deg. -1.25 -1.75 -0.75

Remarks
Finish

Test data Ex:

Speed control lever angle

N:Pump normal S:Stop the pump. (1)R = aa (2)R = bb
----------
aa=20mm bb=1mm
----------
a=27deg+-5deg b=37deg+-5deg

0000000901

(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=23deg
----------
a=(90deg)

Stop lever angle

(PWM) Pulse width modulation (%) (R) Rack position (mm) Rack sensor output characteristics 1. Rack limit adjustment (1)Measure the rack position R2 for PWM a2%. (2)Confirm that it is within the range R2 = 15+-1 mm. (3)Measure the rack position R1 at PWM a %. (4)Confirm that it is within the range R2 - R1 = 10+-0.1 mm. 2. Check the limp home operation. (1)Move the switch box's limp home switch to the limp home side. (2)Confirm rack position L1 (mm ) and L2 (mm) for PWM in the above table. 3. Check the pull down operation. (1)Confirm that the rack position is 19 mm at PWM B%. (2)In the conditions described in the above table, move the switch box's pull down switch to the pull down side and confirm that the rack position momentarily becomes 1 mm or less.
----------
a1=16.25% a2=72.5% L1=1--mm L2=19++mm A=5 % B=95%
----------

Information:

Introduction
This Special Instruction covers the removal procedure for DEF connectors on the models and applications listed above.Safety Section
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, PERJ1017, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Personal injury or death can result from improperly checking for a leak.Always use a board or cardboard when checking for a leak. Escaping air or fluid under pressure, even a pin-hole size leak, can penetrate body tissue causing serious injury, and possible death.If fluid is injected into your skin, it must be treated immediately by a doctor familiar with this type of injury.
Illustration 1 g00104545Prevent the machine from movement. Park the machine on a level surface.Attach a "Do Not Operate" warning tag or a similar warning tag to the start switch or to the controls before you service the equipment. These warning tags (Special Instruction, SEHS7332) are available from your Caterpillar dealer.Removal Procedure for Single Clip Connectors
Illustration 2 g03468077
(1) Line
(2) Retaining Clip
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clip (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.Removal Procedure for Dual Clip Connectors
Illustration 3 g03468506
(1) Line
(2) Retaining Clips
Clean the area around the connector with compressed air. Be sure to remove any dirt or debris before continuing with this procedure.
Press down on the line (1).
Press IN on the retaining clips (2).
Gently pull straight up on the line.Note: Do not pull out the clip, damage will occur to the retaining clip.Note: Do not pull off the line without the clip being fully depressed, damage will occur to the retaining clip.