Information injection-pump assembly
BOSCH
F 019 Z10 235
f019z10235
ZEXEL
106671-6752
1066716752
ISUZU
1156035003
1156035003
Rating:
Service parts 106671-6752 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
1-15300-428-0
12.
Open Pre:MPa(Kqf/cm2)
18.1{185}/22.1{225}
14.
NOZZLE
Include in #1:
106671-6752
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 019 Z10 235
f019z10235
ZEXEL
106671-6752
1066716752
ISUZU
1156035003
1156035003
Zexel num
Bosch num
Firm num
Name
F 019 Z10 235
1156035003 ISUZU
INJECTION-PUMP ASSEMBLY
6HK1-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
6HK1-T * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-4320
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.4
3.37
3.43
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25
Cal 1-5 deg. 60 59.75 60.25
Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25
Cal 1-3 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25
Cyl.1-2 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25
Cal 1-4 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
11.1
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
109.5
108.5
110.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
120
120
Boost pressure
mmHg
900
900
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.6+-0.5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
13.5
10.3
16.7
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
E
Rack position
11.3++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
115
105
125
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
R1-1.85
Boost pressure
kPa
6.7
4
9.4
Boost pressure
mmHg
50
30
70
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1(11.1)
Boost pressure
kPa
107
100.3
113.7
Boost pressure
mmHg
800
750
850
Timer adjustment
Pump speed
r/min
(N1+50)-
-
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
N1(500)
Advance angle
deg.
0
-0.5
0
Timer adjustment_03
Pump speed
r/min
(670+-25
)
Advance angle
deg.
-2.5
-3
-2
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Deliver with positive torque control spring not operating
(4)RACK LIMIT
(5)Boost compensator stroke: BCL
(6)Idle sub spring setting: L1.
----------
K=5 BCL=1.85+-0.1mm L1=6.7-0.3mm
----------
----------
K=5 BCL=1.85+-0.1mm L1=6.7-0.3mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Use the hole at R = aa
(2)Stopper bolt setting
----------
aa=70mm
----------
a=8deg+-5deg b=31deg+-3deg c=27deg+-5deg
----------
aa=70mm
----------
a=8deg+-5deg b=31deg+-3deg c=27deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
(2)Use the hole at R = aa
(3)Rack position bb, pump speed cc
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=15deg+-5deg b=70deg+-5deg
----------
aa=23mm bb=1-0.5mm cc=0r/min
----------
a=15deg+-5deg b=70deg+-5deg
0000001501 TAMPER PROOF
Tamperproofing-equipped boost compensator cover installation procedure
(A): After adjusting the boost compensator, assemble then tighten the bolts to remove the heads.
(B): Specified torque
(1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque.
(Tightening torque T = T1 maximum)
(2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads.
(Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(50deg)
----------
aa=12deg
----------
a=(50deg)
Information:
Illustration 1 g00596626
(1) Potentiometer (2) Light Emitting Diode (3) The Normally Closed Contact (4) Common Contact (5) Normally Open Contact
Preset the variable voltage power supply to 22 VDC.
Secure the variable voltage power supply.
Use the 4P-4029 Adjustment Tool to turn the potentiometer for the low voltage alarm module counterclockwise. Turn the potentiometer 25 times.
Remove the wire from the low voltage alarm module's positive terminal. Remove the wire from the low voltage alarm module's negative terminal.
Connect the power supply's positive lead to the low voltage alarm module's positive terminal.
Connect the power supply's negative lead to the low voltage alarm module's negative terminal.
Connect the multimeter to the N.O. contact and connect the multimeter to the COM contact. Set the multimeter to the function for measuring ohms. The multimeter should read "OL".
Energize the power supply.
Verify that the voltage is 22 VDC.
If the voltage is not 22 VDC, adjust the power supply.
Slowly turn the potentiometer for the low voltage alarm module clockwise until the LED illuminates.Note: The relay will energize after the LED illuminates. This occurs in 50 15 seconds.
Observe the multimeter in order to verify that the relay energized. The resistance reading should be low when the relay is energized.
Increase the output of the power supply to 24 VDC.Note: The LED and the relay de-energize simultaneously.
Remove the power supply's negative lead from the low voltage alarm module.
Remove the power supply's positive lead from the low voltage alarm module.
Remove the multimeter's leads from the low voltage alarm module.
Connect the system's wire to the low voltage alarm module's positive terminal. Connect the system's wire to the low voltage alarm module's negative terminal.