106671-6391 ZEXEL 9 400 612 039 BOSCH INJECTION-PUMP ASSEMBLY 9400612039 1066716391 1156032740

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 039 9400612039

ZEXEL 106671-6391 1066716391

ISUZU 1156032740 1156032740

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Buy INJECTION-PUMP ASSEMBLY 106671-6391 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-6391 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1540

3. GOVERNOR 105407-7060

4. SUPPLY PUMP 105207-1680

5. AUTOM. ADVANCE MECHANIS 105681-5690

6. COUPLING PLATE 105664-2041

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4751

11. Nozzle and Holder 1-15300-360-1

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE 105025-1780

15. NOZZLE SET

Include in #1:

106671-6391 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 039 9400612039

ZEXEL 106671-6391 1066716391

ISUZU 1156032740 1156032740

Zexel num

Bosch num

Firm num

Name

106671-6391

9 400 612 039

1156032740 ISUZU

INJECTION-PUMP ASSEMBLY
6SD1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.7 3.67 3.73

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 114.5 112.5 116.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.8+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 14.5 11.3 17.7

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 130 150

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1000++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 1000.

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 0.5 0.5 0.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=16
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Rack position = aa (speed = bb)
----------
aa=1-0.5mm bb=0r/min
----------
a=2deg+-5deg b=27deg+-5deg c=41deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=15deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(50deg)

Information:

Coolants
Special Publication, SEBD0970, "Coolant and Your Engine"
Data Sheet, PEHJ0067, "Cat ELC (Extended Life Coolant)"
Special Publication, SEBD0518, "Know Your Cooling System"
Special Publication, PEEP5027, "Label - ELC Radiator Label"
Data Sheet, PEHP7057, "S O S Coolant Analysis"Fuels
Special Publication, SEBD0717, "Diesel Fuels and Your Engine"Lubricants
Data Sheet, PEHJ0059, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Canada, Mexico, and the United States
Data Sheet, PEHJ0021, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Worldwide except North America, Egypt, Saudi Arabia, and Brazil
Data Sheet, PEHJ0072, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Brazil
Data Sheet, PEHJ0091, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Egypt and Saudi Arabia
Special Publication, PEHP9516, "Product Data Sheet for Special Application Engine Oil For Caterpillar 3116 and 3126 Marine Diesel Engines with Mechanical Unit Injectors"
Special Publication, PEWP3014, "Cat Fluids Selector Dial (International)"
Special Publication, PEWP9733, "Cat Fluids Selector Dial (North America)"
Data Sheet, PEHJ0088, "Cat Multipurpose Grease"
Data Sheet, PEHP0002, "Cat Advanced 3Moly Grease" NLGI grade 2
Data Sheet, NEHP6015, "Cat High Speed Ball Bearing Grease" NLGI grade 2
Special Publication, PEGJ0035, "Grease Selection Guide"
Special Publication, PEHP6001, "How To Take A Good Oil Sample"
Special Publication, SEBD0640, "Oil and Your Engine"
Special Publications, PEDP7036, "S O S Fluids Analysis Cornerstone"Miscellaneous
Special Publication, PECP6026, "One Safe Source" English language for use in NACDSpecial Publication, PECP6027, "One Safe Source" English language for use in COSASpecial Publication, PECP6028, "One Safe Source" English language for use in non NACD and non COSA
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Special Publication, PECP9067, "One Safe Source"
Special Instruction, SMHS7001, "Assembly of Fan Drive Pulley Assemblies"
Special Instruction, SEHS7633, "Battery Test Procedure"
Special Publication, SEBF8062, "Guideline for Reusable Parts - Procedure to Inspect and Clean Air Filters"
Special Publication, SEBF8029, "Index to Guidelines for Reusable Parts and Salvage Operations"
Special Publication, PEDP0026, "Power Analysis Report"
Special Publication, NEHS0526, "Service Technology Application Guide"
Special Instruction, SEHS9031, "Storage Procedure for Caterpillar Products"
Specifications, SENR3130, "Torque Specifications Module"
Special Instruction, SEHS8742, "Using the 8T-8697 Electronic Control Analyzer Programmer (ECAP)"
Special Instruction, SEHS8622, "Using the FT- 1984 Air-To-Air Aftercooler Leak Test Group"
Special Instruction, SEHS7332, "Warning Tag - Danger Do Not Operate"
Special Instruction, REHS0871, "Electronic Installation Guide"