106671-6151 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066716151 1156031211

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106671-6151 1066716151

ISUZU 1156031211 1156031211

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Buy INJECTION-PUMP ASSEMBLY 106671-6151 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-6151 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0770

3. GOVERNOR 105923-2471

4. SUPPLY PUMP 105237-4730

5. AUTOM. ADVANCE MECHANIS 105681-2280

6. COUPLING PLATE 105664-0881

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4562

11. Nozzle and Holder 1-15300-356-0

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105041-3071

14. NOZZLE 105025-1110

15. NOZZLE SET

Include in #1:

106671-6151 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-6151 1066716151

ISUZU 1156031211 1156031211

Zexel num

Bosch num

Firm num

Name

106671-6151
106671-6152

1156031211 ISUZU

INJECTION-PUMP ASSEMBLY
6WA1-TC * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-4320

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 5.2 5.17 5.23

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point -

Rack position 12.1

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 138.5 136.5 140.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 6.5+-0.5

Pump speed r/min 420 420 420

Average injection quantity mm3/st. 15 11.8 18.2

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.1)

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 138.5 136.5 140.5

Basic *

Fixing the lever *

Boost pressure kPa 45.3 45.3

Boost pressure mmHg 340 340

Injection quantity adjustment_04

Adjusting point B

Rack position R1(12.1)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 119.5 113.5 125.5

Fixing the lever *

Boost pressure kPa 45.3 45.3

Boost pressure mmHg 340 340

Boost compensator adjustment

Pump speed r/min 420 420 420

Rack position R2-2.4

Boost pressure kPa 8 6.7 9.3

Boost pressure mmHg 60 50 70

Boost compensator adjustment_02

Pump speed r/min 420 420 420

Rack position R2(R1-0. 35)

Boost pressure kPa 32 32 32

Boost pressure mmHg 240 240 240

Timer adjustment

Pump speed r/min 850--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 950

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
T1=AF23 BCL=2.4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=4deg+-5deg b=27deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.)
----------
aa=40mm bb=0r/min cc=1+-0.3mm
----------
a=18deg+-5deg b=44deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(100deg)

Information:

25Oct2017
U-580
A-415
D-489
O-486
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING CERTAIN FUEL INJECTORS FROM DEALER STOCK
7750 PI70684
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jan2018
PROBLEM
The existing fuel injector can over fuel. If the existing fuel injector fails it can result in engine damage.
ACTION REQUIRED
Remove all injectors with the following part numbers, and within the serial number range from dealer parts stock. Injectors will be packaged between August 9, 2017 and October 13, 2017.
Injectors with a package date prior to August 9, 2017, or after October 13, 2017 do not need to be checked. Date code is below the part number, D##M##Y##, the day is after the D, month is after the M, and Year is the first two numbers after the Y.
Part number and Serial number
457-5312 8C00599034E3 and 8C00599039C0
427-6227 8C005990458F
Remove all injectors with the following part numbers, and within the serial number range from dealer parts stock. Injectors will be packaged between August 9, 2017 and October 13, 2017.
Injectors with a package date prior to August 9, 2017, or after October 13, 2017 do not need to be checked. Date code is below the part number, D##M##Y##, the day is after the D, month is after the M, and Year is the first two numbers after the Y.
Part Number and Serial number
392-0211 2066755 through 2068587, inclusive
392-0205 2066755 through 2068587, inclusive
392-0219 2066755 through 2068587, inclusive
392-0217 2066755 through 2068587, inclusive
392-0202 2066755 through 2068587, inclusive
392-0223 2066755 through 2068587, inclusive
392-0216 2066755 through 2068587, inclusive
392-0221 2066755 through 2068587, inclusive
392-0225 2066755 through 2068587, inclusive
392-0214 2066755 through 2068587, inclusive
392-0206 2066755 through 2068587, inclusive
Remove all injectors with the following part numbers, and within the serial number range from dealer parts stock. Injectors will be packaged between August 9, 2017 and October 20, 2017.
Injectors with a package date prior to August 9, 2017, or after October 20, 2017 do not need to be checked. Date code is below the part number, D##M##Y##, the day is after the D, month is after the M, and Year is the first two numbers after the Y.
Part Number and Serial number
111-3718 865395 through 868934, inclusive
4P-9075 865395 through 868934, inclusive
4P-9076 865395