106671-5580 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066715580

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106671-5580 1066715580

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Buy INJECTION-PUMP ASSEMBLY 106671-5580 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-5580 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0690

3. GOVERNOR 105487-7210

4. SUPPLY PUMP 105217-1850

5. AUTOM. ADVANCE MECHANIS 105636-2740

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5600

11. Nozzle and Holder 16600-96520

12. Open Pre:MPa(Kqf/cm2) 22.6{230}

13. NOZZLE-HOLDER 105031-4370

14. NOZZLE

105015-6340

15. NOZZLE SET

Include in #1:

106671-5580 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-5580 1066715580

Zexel num

Bosch num

Firm num

Name

106671-5580

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.7

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 157 155 159

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_02

Adjusting point C

Rack position 8.1+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 15 14 16

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 400 400 400

Rack position 9.9

Boost pressure kPa 13.3 12 14.6

Boost pressure mmHg 100 90 110

Boost compensator adjustment_02

Pump speed r/min 400 400 400

Rack position 12.2+0.2

Boost pressure kPa 53.3 53.3 53.3

Boost pressure mmHg 400 400 400

Timer adjustment

Pump speed r/min 1155++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 1155.

Timer adjustment_02

Pump speed r/min 1155

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using the stop lever: R1 (5)Boost compensator stroke: BCL (6)Damper spring setting (7)Variable speed specification: idling adjustment (8)Fix the lever at the full-load position at delivery. (9)Main spring setting (10)Set idle sub-spring
----------
RT=1 TH=1.7mm R1=12.2+0.2mm BCL=(2.4)mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the stopper bolt (fixed at full-load position at delivery.)
----------
aa=290r/min
----------
a=(26.5deg)+-5deg b=(17deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)At center of threaded hole above R = aa
----------
aa=17mm
----------
a=15deg+-5deg b=25deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Drive side (3)Rack position bb
----------
aa=50mm bb=12.2+0.2mm
----------
a=30deg+-5deg b=32deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

(1) Crown assembly.(2) Connecting rod. Install connecting rod and piston group with rod forging part number to the rear of the engine. The rear of the engine is the flywheel end. Thoroughly lubricate the piston group with clean engine oil just before inserting into block group.(3) Piston skirt.Top And Intermediate Ring
Install piston ring with "UP" side toward top of piston.(4) Top Ring has the mark "UP-1". Clearance between ends of piston ring when installed in a cylinder with a bore size of 105.025 mm (4.1348 in) ... 0.57 0.19 mm (.022 .007 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder bore size ... 0.09 mm (.004 in)(5) Intermediate Ring has the mark "UP-2". Clearance between ends of piston ring when installed in a cylinder with a bore size of 105.025 mm (4.1348 in) ... 0.828 0.125 mm (.0033 .005 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder bore size ... 0.09 mm (.004 in)Oil Control Ring
(6) Install Oil Control Ring with the gap in the spring 180 degrees away from the gap in the ring. Light green portion of spring must be visible at the ring end gap. Width of groove in piston for piston ring (new) ... 4.041 0.013 mm (.1591 .0005 in)Thickness of piston ring (new) ... 3.982 0.008 mm (.1568 .0003 in)Clearance between groove and piston ring (new) ... 0.038 to 0.080 mm (.0015 to .0031 in)Clearance between ends of piston ring when installed in a cylinder with a bore size of 105.025 mm (4.1348 in) ... 0.45 0.15 mm (.018 .006 in)Increase in clearance between ends of piston ring for each 0.03 mm (.001 in) increase in cylinder bore size ... 0.09 mm (.004 in) After rings have been installed, rotate so end gaps are apart ... 120 degreesPiston Pin Bore
(7) Pin bore diameter in piston crown bearing ... 40.031 0.007 mm (1.5760 .0003 in) Pin bore diameter in piston skirt ... 40.020 0.008 mm (1.5756 .0003 in)Pin diameter ... 40.000 0.005 mm (1.5748 .0002 in)Thoroughly lubricate pin with clean engine oil before assembling to piston group and connecting rod.