Information injection-pump assembly
BOSCH
9 400 610 854
9400610854
ZEXEL
106671-5401
1066715401
NISSAN-DIESEL
1680196661
1680196661

Rating:
Service parts 106671-5401 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-96608
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Include in #1:
106671-5401
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 610 854
9400610854
ZEXEL
106671-5401
1066715401
NISSAN-DIESEL
1680196661
1680196661
Zexel num
Bosch num
Firm num
Name
106671-5401
9 400 610 854
1680196661 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
D516X * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
D516X * K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8250
Bosch type code
1 688 901 101
Nozzle
105780-0120
Bosch type code
1 688 901 990
Nozzle holder
105780-2190
Opening pressure
MPa
20.7
Opening pressure
kgf/cm2
211
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131425-0120
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
RED3 control unit part number
407910-3
960
RED3 rack sensor specifications
mm
19
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.7
4.67
4.73
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Rack position
(11.9)
Vist
V
2.06
2.06
2.06
Pump speed
r/min
650
650
650
Average injection quantity
mm3/st.
109.5
108.5
110.5
Max. variation between cylinders
%
0
-4
4
Basic
*
Injection quantity adjustment_02
Rack position
(8.7)
Vist
V
2.5
2.4
2.6
Pump speed
r/min
305
305
305
Average injection quantity
mm3/st.
15
14
16
Max. variation between cylinders
%
0
-10
10
Governor adjustment
Pump speed
r/min
720--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Governor adjustment_02
Pump speed
r/min
670
Advance angle
deg.
0.3
Governor adjustment_03
Pump speed
r/min
(720)
Advance angle
deg.
1.5
1.2
1.8
Governor adjustment_04
Pump speed
r/min
-
Advance angle
deg.
1.5
1.2
1.8
Remarks
Measure the actual speed.
Measure the actual speed.
Governor adjustment_05
Pump speed
r/min
1050
Advance angle
deg.
7
6.7
7.3
Remarks
Finish
Finish
Test data Ex:
Speed control lever angle

N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=20deg+-5deg b=37deg+-5deg
----------
aa=20mm bb=1mm
----------
a=20deg+-5deg b=37deg+-5deg
0000000901

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(25deg)
----------
----------
a=(25deg)
Stop lever angle

(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 19 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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----------
----------
----------
Information:
Example of Pulse Width Modulation SignalsRated Rack PositionA limit on rack position which provides the specified horsepower and torque curves. this value comes from maps programmed into the personality module at the factory.Rack Position SensorA linear position sensor which follows movement of the rack assembly and sends an electrical signal to the ECM.Rack Solenoid (BTM)A rotary proportional solenoid (also called a BTM) used to move the fuel rack servo spool valve.Reference VoltageA regulated voltage supplied by the ECM to a sensor. The reference voltage is used by the sensor to generate a signal voltage.Retarder Enable SignalThe Retarder Enable signal is provided by the ECM to indicate that conditions are acceptable for an engine retarder to operate. Operation of the retarder is inhibited during undesirable engine operating conditions (such as while the engine is being fueled).SensorA device used to detect and convert a change in pressure, temperature, or mechanical movement into an electrical signal.Service Program ModuleA software program on a factory programmable computer chip, designed to adapt an ECAP or DDT to a specific application.Short CircuitA condition where an electrical circuit is unintentionally connected to an undesirable point. Example: a wire which rubs against a vehicle frame until it wears off its insulation and makes electrical contact with the frame.SignalA voltage or waveform used to transmit information typically from a sensor to the ECM.Speed "burp"A sudden brief change in engine speed.Static Timing SpecificationFixed number of degrees determined by design of the fuel pump camshaft (determines injection timing with no advance). Note that the value displayed is the specification for static timing, not an electrically measured value.SubsystemAs used here, it is a part of the PEEC III System that relates to a particular function, for instance: throttle subsystem, etc.Supply VoltageA constant voltage supplied to a component to provide electrical power for its operation. It may be generated by the ECM, or it may be vehicle battery voltage supplied by the vehicle wiring."T" HarnessA test harness designed to permit normal circuit operation while measuring voltages, typically inserted between the two ends of a connector.Throttle PositionThe ECM's interpretation of the signal from the Throttle Position Sensor.Throttle Position SensorAn electronic sensor which is connected to the accelerator pedal and sends a Pulse Width Modulated signal to the ECM.Timing Position SensorA linear position sensor which follows movement of the timing advance unit and sends an electrical signal to the ECM.Timing Solenoid (BTM)A rotary proportional solenoid (also called a BTM) used to move the timing advance unit spool valve. Total TattletaleTotal number of changes to all Customer Specified Parameters.TransducerA device which converts a mechanical signal to an electrical signal.Transducer ModuleA sealed unit mounted below the rack actuator housing and contains the engine oil pressure sensor, boost pressure sensor, and protective signal conditioning circuitry.Vehicle Speed BufferA device used to condition and amplify the output of the vehicle speed sensor.Vehicle Speed SensorAn electro-magnetic pickup that measures vehicle speed from the rotation of gear teeth in the drive train of the vehicle.
Have questions with 106671-5401?
Group cross 106671-5401 ZEXEL
Nissan-Diesel
106671-5401
9 400 610 854
1680196661
INJECTION-PUMP ASSEMBLY
D516X
D516X