106671-5381 ZEXEL 9 400 610 853 BOSCH INJECTION-PUMP ASSEMBLY 9400610853 1066715381 1680095503


 

Information injection-pump assembly

BOSCH 9 400 610 853 9400610853
ZEXEL 106671-5381 1066715381
NISSAN-DIESEL 1680095503 1680095503
106671-5381 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-5381 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-5381 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0280
3. GOVERNOR 105923-1411
4. SUPPLY PUMP 105237-4210
5. AUTOM. ADVANCE MECHANIS 105691-3841
6. COUPLING PLATE 105663-0630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7640
11. Nozzle and Holder 16600-95505
12. Open Pre:MPa(Kqf/cm2) 18.6{190}/22.6{230}
13. NOZZLE-HOLDER 105041-4180
14. NOZZLE
15. NOZZLE SET 105019-0910

Include in #1:

106671-5381 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 853 9400610853
ZEXEL 106671-5381 1066715381
NISSAN-DIESEL 1680095503 1680095503


Zexel num
Bosch num
Firm num
Name
106671-5381 
106671-5670 
9 400 610 853 
1680095503  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NF6TA * K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.4 4.37 4.43
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   13
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   156.5 153.5 159.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8+-0.5
Pump speed r/min   530 530 530
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   156.5 154.5 158.5
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_04
Adjusting point   B
Rack position   (R1+0.2)
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   127.5 121.5 133.5
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-1)
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   149.5 143.5 155.5
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_06
Adjusting point   D
Rack position   R2-1.35
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   81.5 75.5 87.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   R2-1.35
Boost pressure kPa   10.7 9.4 12
Boost pressure mmHg   80 70 90
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   R2(R1-1)
Boost pressure kPa   33.3 33.3 33.3
Boost pressure mmHg   250 250 250

Test data Ex:

Governor adjustment

Test data 106671-5381
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
T1=AF12 BCL=1.35+-0.1mm
----------

Timer adjustment

Test data 106671-5381
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N4=800r/min C4=(8deg) t1=2--sec. t2=2--sec.
----------
N1=400r/min N2=1000++r/min N3=1250r/min C1=8+-0.3deg C2=4++deg C3=4--deg P1=0kPa(0kgf/cm2) P2=147kPa(1.5kgf/cm2) P3=392kPa(4kgf/cm2) R01=0/4load R02=4/4load R03=4/4load

Speed control lever angle

Test data 106671-5381
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=34mm
----------
a=26deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 106671-5381
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Set the stopper screw so that speed = bb and the rack position = cc (after setting apply red paint).
----------
aa=40mm bb=0r/min cc=1.5+-0.3mm
----------
a=20deg+-5deg b=44deg+-5deg

0000001501 RACK SENSOR

Test data 106671-5381
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=650r/min Ra=R1(13)mm
----------

Timing setting

Test data 106671-5381
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:

Electronic Controls
The electronic controller consists of two main components: the Electronic Control Module (ECM) and the Personality Module. The ECM is the computer which controls the PEEC engine. The Personality Module is the software which controls how the computer behaves. The two must be used together: neither can do anything by itself.Rack Controls
The rack mechanism on a PEEC III engine is very similar to a mechanical 3406 engine. The fuel injection pump is nearly identical; the rack is moved by a servo valve which receives oil pressure from the fuel injection pump. However, the PEEC III servo spool is moved by a solenoid (BTM) rather than by a linkage controlled by flyweights and springs.PEEC III determines a "desired rpm" based on the throttle position, vehicle speed, customer specified parameters, and certain diagnostic codes. The PEEC III governor tries to maintain the desired rpm by sensing actual engine speed using the engine speed sensor, then controlling the rack to achieve the desired rpm.PEEC III RPM Control Logic To move the rack, PEEC III adjusts the voltage to the rack solenoid (BTM) to increase rack. More voltage results in more rack. PEEC III knows how far the rack went by reading the rack position sensor. PEEC III increases the voltage to the rack solenoid until it senses the rack is in the desired position.PEEC III Electronic Governor PEEC III sets certain limits on rack motion. "FRC Rack" is a rack limit based on fuel-air ratio control, for emissions purposes. It works similar to a mechanical engine FARC; when PEEC III senses a higher boost pressure (more air into cylinder), it increases the FRC Rack limit, which allows more fuel into the cylinder. "Rated Rack" is a rack limit based on horsepower of the engine. It is similar to the rack stops and torque springs on a mechanical engine. It provides horsepower and torque curves for a specific engine family and rating. All of these limits are programmed by the factory into the personality module.Timing Advance Controls
The timing advance mechanism is the same as the 3406 mechanical engine, except the Timing solenoid (BTM), instead of the flyweights, controls timing advance. PEEC III adjusts voltage to the timing solenoid to change timing advance. More voltage results in more timing advance. PEEC III knows how much advance was achieved by reading the timing position sensor. PEEC III simply increases voltage to the timing solenoid until it senses that the timing advance is in the desired position.PEEC III Timing Advance Programmable Parameters
Certain parameters that affect PEEC III 3406 Diesel Engine operation may be changed with electronic service tools (either the ECAP or DDT). The parameters are stored in the ECM, and are protected from unauthorized changes by passwords.These parameters are either "System Configuration Parameters" or "Customer Parameters". System Configuration Parameters are those that effect horsepower family or emissions. Customer Parameters are those that affect cruise control, vehicle speed limits, progressive shifting, horsepower rating within a family, engine protection mode, and PTO operation.Some parameters may

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