Information injection-pump assembly
BOSCH
9 400 616 832
9400616832
ZEXEL
106671-4870
1066714870

Rating:
Service parts 106671-4870 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME059621
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Include in #1:
106671-4870
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 832
9400616832
ZEXEL
106671-4870
1066714870
Zexel num
Bosch num
Firm num
Name
106671-4870
9 400 616 832
HYUNDAI
INJECTION-PUMP ASSEMBLY
6D22T * K
6D22T * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
130
127
133
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
5.8+-0.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
15
12.4
17.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
13.9+-0.
5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
133
113
153
Fixing the lever
*
Rack limit
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
6
Pump speed
r/min
260
260
260
Average injection quantity
mm3/st.
10.6
5.4
15.8
Fixing the rack
*
Remarks
(check)
(check)
Timer adjustment
Pump speed
r/min
(N1+50)-
-
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
N1
Advance angle
deg.
0.5
Remarks
Measure the actual speed.
Measure the actual speed.
Timer adjustment_03
Pump speed
r/min
1100
Remarks
Measure the actual advance angle.
Measure the actual advance angle.
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
1
1
1
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Torque spring does not operate.
(3)RACK LIMIT
(4)Main spring setting
(5)Set idle sub-spring
(6)Set at delivery
(7)Rack difference between N = N1 and N = N2
----------
K=6 N1=1050r/min N2=600r/min
----------
----------
K=6 N1=1050r/min N2=600r/min
----------
Speed control lever angle

F:Full speed
I:Idle
(1)Stopper bolt setting
(2)At delivery
(3)Pump speed = aa
(4)Pump speed = bb
----------
aa=1100r/min bb=950r/min
----------
a=31deg+-5deg b=(2deg) c=7deg+-5deg d=5deg+-5deg
----------
aa=1100r/min bb=950r/min
----------
a=31deg+-5deg b=(2deg) c=7deg+-5deg d=5deg+-5deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting

(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Aftermarket deviceA device or accessory installed by the customer after the vehicle is delivered.Air-To-Air Aftercooler (ATAAC)A means of cooling intake air after the turbocharger, using ambient air for cooling. The intake air is passed through an aftercooler (heat exchanger) mounted in front of the radiator before going to the intake manifold.Alternating Current (AC)The type of current where the direction of current flow changes (alternates) regularly and constantly.American Wire Gauge (AWG)A measure of the diameter (and therefore the current carrying ability) of electrical wire. The smaller the AWG number, the larger the wire.Before Top Dead Center (BTDC) or Before Top Center (BTC)The 180° of crankshaft rotation before the piston reaches Top Dead Center (normal direction of rotation).Boost Pressure SensorThis sensor measures inlet manifold air pressure and sends a signal to the ECM.Bypass CircuitA circuit, usually temporary, to substitute for an existing circuit, typically for test purposes.CalibrationAs used here, is an electronic adjustment of a sensor signal.Cruise Control RangeThe range that the cruise control can operate within. Usually limited to the speed range anticipated on the open road.CodeSee Diagnostic Code.Customer Specified ParameterA Parameter that can be changed and whose value is set by the customer. Protected by Customer Passwords.Data LinkAn electrical connection for communication with other microprocessor based devices that are compatible with the American Trucking Association and SAE Standard such as, trip recorders, electronic dashboards, and maintenance systems. The Data Link is also the communication medium used for programming and troubleshooting with Caterpillar service tools.Desired RPMAn input to the electronic governor within the ECM. The electronic governor uses inputs from the Throttle Position Sensor, Engine Speed Sensor, Cruise Control, and Customer Parameters to determine "Desired RPM".Desired Timing Advance ("Des Timing Adv" on ECAP)The injection timing advance calculated by the ECM as required to meet emission and performance specifications.Diagnostic CodeSometimes referred to as a "fault code", it is an indication of a problem or event in the 3176 System.Diagnostic LampSometimes referred to as the "check engine light", it is used to warn the operator of the presence of an active diagnostic code.Digital Diagnostic Tool (DDT)A Caterpillar Electronic Service Tool used for programming and diagnosing of the 3176 System.Direct CurrentThe type of current where the direction of current flow is consistently in one direction only.Duty CycleSee Pulse Width Modulation.Electronic Control Analyzer and Programmer (ECAP)A Caterpillar Electronic Service Tool used for programming and diagnosing a variety of electronic controls. An ECAP is needed for advanced diagnostic and programming functions not possible with a DDT.Electronic Control Module (ECM)The engine control computer that provides power to the 3176 electronics, monitors 3176 inputs and acts as a governor to control engine rpm.Electronic Engine Control (3176)The complete electronic system that monitors and controls engine operation under all conditions.Electronically Controlled Unit InjectorThe injection pump which is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit.Engine Speed/Timing SensorProvides a Pulse Width Modulated Signal to the ECM, which the ECM interprets as crankshaft position and engine speed.Estimated Dynamic
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106671-4870
9 400 616 832
INJECTION-PUMP ASSEMBLY
6D22T
6D22T