106671-4761 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066714761


 

Information injection-pump assembly

ZEXEL 106671-4761 1066714761
106671-4761 INJECTION-PUMP ASSEMBLY
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Service parts 106671-4761 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-7660
3. GOVERNOR 105489-2830
4. SUPPLY PUMP 105207-1400
5. AUTOM. ADVANCE MECHANIS 105636-2260
6. COUPLING PLATE 105663-0470
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2060
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3570
14. NOZZLE 105015-4370
15. NOZZLE SET

Include in #1:

106671-4761 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-4761 1066714761


Zexel num
Bosch num
Firm num
Name
106671-4761 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.7 4.65 4.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   144.7 142.7 146.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.85
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   150.6 147.6 153.6
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   4.8+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   15.5 14 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106671-4761
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Microswitch adjustment not necessary. (5)Excess fuel setting for starting: SXL (N = N1) (6)Damper spring setting
----------
RT=1 TH=2.1mm SXL=11.05+-0.1mm N1=300r/min
----------

Speed control lever angle

Test data 106671-4761
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(9deg)+-5deg b=(18deg)+-5deg

0000000901

Test data 106671-4761
F:Full load
----------

----------
a=16deg+-5deg

Stop lever angle

Test data 106671-4761
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=64deg+-5deg

Timing setting

Test data 106671-4761
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(70deg)




Information:


6V7070 Heavy-Duty Digital MultimeterThe 6V7070 Heavy-Duty Digital Multimeter is a completely portable, hand held instrument with a digital display. This multimeter is built with extra protection against damage in field applications, and is equipped with seven functions and 29 ranges. The 6V7070 Multimeter has an instant ohms indicator that permits continuity checks for fast circuit inspection. It also can be used for troubleshooting small value capacitors.The 6V7800 Regular-Duty Digital Multimeter (a low cost option to the Heavy-Duty Multimeter) is also available; however, the 6V7800 Multimeter does not have the 10A range or the instant ohms feature of the 6V7070 Multimeter. Make reference to Special Instruction, Form No. SEHS7734 for more complete information for use of the 6V7070 and 6V7800 MultimetersBattery
Never disconnect any charging unit circuit or battery circuit cable from battery when the charging unit is operated. A spark can cause an explosion from the flammable vapor mixture of hydrogen and oxygen that is released from the electrolyte through the battery outlets. Injury to personnel can be the result.
The battery circuit is an electrical load on the charging unit. The load is variable because of the condition of the charge in the battery. Damage to the charging unit can result if the connections (either positive or negative) between the battery and charging unit are broken while the charging unit is in operation. This is because the battery load is lost and there is an increase in charging voltage. High voltage can damage, not only the charging unit, but also the regulator and other electrical components.Use the 6V4930 Battery Load Tester, the 8T0900 Clamp-On Ammeter and the 6V7070 Multimeter to load test a battery that does not hold a charge when in use. See Special Instruction, Form No. SEHS8268 for the correct procedure and specifications to use.Charging System
The condition of charge in the battery at each regular inspection will show if the charging system operates correctly. An adjustment is necessary when the battery is constantly in a low condition of charge or a large amount of water is needed (more than one ounce of water per cell per week or per every 100 service hours).When it is possible, make a test of the charging unit and voltage regulator on the engine, and use wiring and components that are a permanent part of the system. Off-engine (bench) testing will give a test of the charging unit and voltage regulator operation. This testing will give an indication of needed repair. After repairs are made, again make a test to give proof that the units are repaired to their original condition of operation.Before the start of on-engine testing, the charging system and battery must be checked as shown in the Steps that follow:1. Battery must be at least 75% (1.225 Sp.Gr.) fully charged and held tightly in place. The Battery holder must not put too much stress on the battery.2. Cables between the battery, starter and engine ground must be the correct size. Wires and cables must be free of corrosion and

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Group cross 106671-4761 ZEXEL

Mitsubishi-Heav 

 
3626551180 
INJECTION-PUMP ASSEMBLY
S6B
F 019 Z10 058 
3256522080 
INJECTION-PUMP ASSEMBLY
S6A2

Niigata-Urawa 

 
 
INJECTION-PUMP ASSEMBLY
DMF13HZA
 
75L47020B 
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DMF13HZA
 
75L47020C 
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DMF13HZA
 
75L47020D 
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DMF13HZA
 
75L47020F 
INJECTION-PUMP ASSEMBLY
DMF13HZA
 
75L47020G 
INJECTION-PUMP ASSEMBLY
DMF13HZA
9 400 616 825 
75L47020H 
INJECTION-PUMP ASSEMBLY
DMF13HZA

Mitsubishi-Heav 

 
3256530380 
INJECTION-PUMP ASSEMBLY
S6A2
9 400 616 826 
3626530150 
INJECTION-PUMP ASSEMBLY
S6B
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA6D125

Komatsu 

9 400 616 827 
6152711540 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
106671-4761  
 
 
INJECTION-PUMP ASSEMBLY

Daewoo 

9 400 611 165 
65111017229 
INJECTION-PUMP ASSEMBLY
D2366T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

9 400 610 844 
3626540150 
INJECTION-PUMP ASSEMBLY
S6B
 
3626540160 
INJECTION-PUMP ASSEMBLY
S6B
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi-Heav 

 
3626550160 
INJECTION-PUMP ASSEMBLY
S6B
 
3626560160 
INJECTION-PUMP ASSEMBLY
S6B
 
3626570160 
INJECTION-PUMP ASSEMBLY
S6B
9 400 616 828 
3626580160 
INJECTION-PUMP ASSEMBLY
S6B
F 019 Z10 049 
3626561180 
INJECTION-PUMP ASSEMBLY
S6B
F 019 Z10 047 
3626571180 
INJECTION-PUMP ASSEMBLY
S6B
F 019 Z10 046 
3626581180 
INJECTION-PUMP ASSEMBLY
S6B
F 019 Z10 048 
3626591180 
INJECTION-PUMP ASSEMBLY
S6B
9 400 616 829 
3626591280 
INJECTION-PUMP ASSEMBLY
S6B
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