Information injection-pump assembly
BOSCH
9 400 616 826
9400616826
ZEXEL
106671-4740
1066714740
MITSUBISHI-HEAV
3626530150
3626530150
Rating:
Service parts 106671-4740 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106671-4740
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 826
9400616826
ZEXEL
106671-4740
1066714740
MITSUBISHI-HEAV
3626530150
3626530150
Zexel num
Bosch num
Firm num
Name
9 400 616 826
3626530150 MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B K 14CA INJECTION PUMP ASSY PE6P,6PD PE
S6B K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-7420
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.7
3.65
3.75
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
186
179
193
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
4.8+-0.5
Pump speed
r/min
425
425
425
Average injection quantity
mm3/st.
25
22.5
27.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03
Adjusting point
C
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
233
233
243
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
(450--)
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
500
Advance angle
deg.
0.9
Timer adjustment_04
Pump speed
r/min
700
Advance angle
deg.
1.2
0.7
1.7
Timer adjustment_05
Pump speed
r/min
-
Advance angle
deg.
4
3.5
4.5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Rack difference between N = N1 and N = N2
(5)Idle sub spring setting: L1.
----------
K=14 N1=750r/min N2=700r/min L1=3-0.5mm
----------
----------
K=14 N1=750r/min N2=700r/min L1=3-0.5mm
----------
Speed control lever angle
F:Full speed
S:Stop
(1)Stopper bolt setting
----------
----------
a=(8deg)+-5deg b=32deg+-3deg
----------
----------
a=(8deg)+-5deg b=32deg+-3deg
0000000901
F:Full load
I:Idle
S:Stop
----------
----------
a=2deg+-5deg b=(28deg)+-5deg c=34deg+-5deg
----------
----------
a=2deg+-5deg b=(28deg)+-5deg c=34deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(100deg)
----------
----------
a=(100deg)
Information:
(1) Thickness of spacer plate ... 8.585 0.025 mm (.3380 .0010 in)Thickness of gasket that is placed between spacer plate and cylinder block ... 0.208 0.025 mm (.0080 .0010 in)Height of liner over spacer plate, under installation pressure ... 0.025 0.152 mm (.001 .006 in)(2) Height of four dowels above top surface of cylinder block:End dowels (Put 7M7456 Bearing Mount Compound on two end dowels at installation) ... 18.5 0.5 mm (.73 .02 in)Middle dowels ... 16.0 0.5 mm (.63 .02 in)(3) Dimension (new) from centerline of crankshaft