106671-3923 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713923 220004921a


 

Information injection-pump assembly

ZEXEL 106671-3923 1066713923
HINO 220004921A 220004921a
106671-3923 INJECTION-PUMP ASSEMBLY
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Service parts 106671-3923 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-7780
3. GOVERNOR 105488-9953
4. SUPPLY PUMP 105217-1450
5. AUTOM. ADVANCE MECHANIS 105635-0041
6. COUPLING PLATE 105662-0500
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5031
11. Nozzle and Holder 23600-1221
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-5300
14. NOZZLE 105015-4640
15. NOZZLE SET

Include in #1:

106671-3923 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106671-3923 1066713923
HINO 220004921A 220004921a


Zexel num
Bosch num
Firm num
Name
106671-3923 
106671-3924 
 
220004921A  HINO
INJECTION-PUMP ASSEMBLY
EK200 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.24 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.1+-0. 5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   119.5 116.5 122.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.5+-0. 5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   129.5 127.5 131.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   11+-0.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   143 140 146
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12 18
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   11.6+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   126.3 119.3 133.3
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3923
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Damper spring setting
----------
RT=1 TH=2.6mm
----------

Speed control lever angle

Test data 106671-3923
F:Full speed
----------

----------
a=3deg+-5deg

0000000901

Test data 106671-3923
F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Rack position = bb (speed = cc)
----------
aa=75mm bb=6+0.2mm cc=0r/min
----------
a=13deg+-3deg b=(28deg)+-3deg c=1deg+-5deg

Stop lever angle

Test data 106671-3923
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=64deg+-5deg

0000001501 GOVERNOR TORQUE CONTROL

Test data 106671-3923
Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=(600)+-50r/min N3=(950)r/min N4=1000r/min RF=(10.1)mm Dr1=0.9mm Dr2=0+0.3mm
----------

0000001601 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300r/min Ra=6.7+-0.1mm
----------

Timing setting

Test data 106671-3923
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

3406 Electronic Truck Engine
Oil Filter (1), Oil Level Gage (2), Water Pump (3), Alternator Bracket (4), Turbocharger (5), Crankcase Breather (6), Damper (7), Water Temperature Sensor (8) and Thermostat Housing (9).
Fuel Filter and Priming Pump (10), Electronic Governor (11), Electronic ECM (12), Oil Filler (13), Compressor (14), Grounding Stud (15) and Lift Eye (16).Engine Information
The Caterpillar 3406 Diesel Truck engine is direct fuel injected, turbocharged and an air-to-air aftercooler arrangement (ATAAC). The cooling system consists of a gear driven centrifugal pump, with one thermostat which regulates the engine coolant water temperature, an oil cooler and an OEM radiator incorporating a shunt system.The engine lubricating oil, which is both cooled and filtered, is supplied by a gear-type pump. Bypass valves provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high, or if either the oil cooler or the oil filter elements should become plugged.Engine efficiency, efficiency of emission controls and engine performance depend on adherence to proper operation and maintenance recommendations, and the use of recommended fuels and lubrication oils.Electronic Engine Control (if equipped)
The programmable electronic engine control is designed to provide electronic governing, automatic air-fuel ratio control, torque rise shaping, injection timing control and system diagnostics with the capability for future expansion.Other benefits such as improved cold starting capability, tamper diagnostics, cruise control, vehicle speed limiting, low and high gears engine rpm limiting (progressive shift engine speed control), PTO governor, ATA data link (SAE J1587) and an Engine Monitoring Package.The fuel system is mechanically actuated and electronically controlled combining the pumping, electronic fuel metering and injecting elements to produce higher injection pressures.High injection pressures help to reduce fuel consumption and particulate emissions.Individual injection pumps, one for each cylinder, meter and pump fuel under high pressure to an injection valve for each cylinder.A full range electronic governor controls the fuel injection pump output to maintain desired engine rpm. The governor functions like the Caterpillar mechanical governor in the mid-range, but includes additional features. These include programmable isochronous low idle and 20 to 200 rpm governor overrun.Automatic timing advance provides the best fuel injection timing over the full range of engine speed. The injection timing is varied as a function of engine operating conditions.This optimizes the engine's performance for starting, emissions, noise, fuel consumption and driveability.The Electronic Engine Control has built-in diagnostics to assure that all components are functioning and operating properly.In the event of a system component deviation from programmed limits, the operator will be alerted to the condition by a dashboard mounted CHECK ENGINE/DIAGNOSTIC lamp.A Caterpillar service tool or cruise control switches (if equipped) are needed to read the numerical code of the diagnostic flash code. There are three types of diagnostic codes; active (fault), logged and event. These codes are logged and stored in the system memory.Multi-Torque Rating (if equipped)
Multi-torque ratings provide for additional torque as engine load increases. This feature provides higher torque levels and better driveability while in the top gears ONLY. The engine electronics are able to determine when

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Group cross 106671-3923 ZEXEL

Hino 

 
 
INJECTION-PUMP ASSEMBLY
EK200
 
 
INJECTION-PUMP ASSEMBLY
EK200
 
220004920A 
INJECTION-PUMP ASSEMBLY
EK200
106671-3923  

106671-3924 
 
220004921A 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 785 
220004921B 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 785 
S220004921B 
INJECTION-PUMP ASSEMBLY
EK200
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