106671-3741 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713741 220004221b


 

Information injection-pump assembly

ZEXEL 106671-3741 1066713741
HINO 220004221B 220004221b
106671-3741 INJECTION-PUMP ASSEMBLY
Rating:
9
Buy INJECTION-PUMP ASSEMBLY 106671-3741 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 106671-3741 1066713741
HINO 220004221B 220004221b


Zexel num
Bosch num
Firm num
Name
106671-3741 
106671-3743 
 
220004221B  HINO
INJECTION-PUMP ASSEMBLY
EK200 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.74 4.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   7.6
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   145.1 142.1 148.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   142.6 140.6 144.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.8
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   148.2 145.2 151.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13 10 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.6+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 150
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   865+50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1075
Advance angle deg.   4.5 4.2 4.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3741
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)RACK LIMIT: RAL
----------
DL=3.3-0.2mm RAL=(8.6)mm
----------

Speed control lever angle

Test data 106671-3741
F:Full speed
----------

----------
a=17deg+-5deg

0000000901

Test data 106671-3741
F:Full load I:Idle
----------

----------
a=17deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 106671-3741
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=64deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=4mm
----------

Timing setting

Test data 106671-3741
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

Maintenance RecommendationsCaterpillar Inc. truck engines are certified by the United States Environmental Protection Agency (EPA) to comply with smoke and gaseous emission standards prescribed by Federal laws at the time of manufacture.Efficiency of emission control and engine performance depends on adherence to proper operation and maintenance recommendations AND use of recommended fuels and lubricating oils. It is recommended that major adjustments and repair be made by your authorized Caterpillar dealer.Various chemical fuel additives claiming to reduce visible smoke are available commercially. Although additives have been used by individuals to solve some isolated smoke problems in the field, they are not recommended for general use. Federal smoke regulations require that engines be certified without smoke depressants.The corrective steps taken immediately on discovery of worn parts, which may affect emission levels, will help assure proper operation of emission control systems. The use of genuine Caterpillar parts is recommended. Suppliers of non-Caterpillar parts must assure the owner that the use of such parts will not adversely affect emission levels.Regular maintenance intervals, along with special emphasis on the following items, are necessary to keep exhaust emissions within acceptable limits for the useful life of the engine. Refer to the Maintenance Management Schedule and Maintenance Section of this manual for details. If the engine is operating under severe conditions, adjust the maintenance schedule accordingly. See your authorized Caterpillar dealer to help analyze your specific application, operating environment and maintenance schedule adjustments.The following is an explanation of maintenance for emission-related components. See the Maintenance Management Schedule for the specific interval for the following items. FUEL INJECTION NOZZLES - Damaged fuel nozzles will normally cause the engine to misfire, run rough and smoke. Test and replace if necessary as recommended in the Maintenance Management Schedule. Fuel nozzles can be tested by an authorized Caterpillar truck engine dealer. TURBOCHARGER - Check for any unusual sound or vibration in the turbocharger. Inspect inlet and exhaust piping and connections. Check bearing condition and perform maintenance as described in the Maintenance Management Schedule.Owner is encouraged to keep adequate maintenance records, but the absence of such, in and of itself, will not invalidate the warranty.The vehicle owner may perform routine maintenance, repairs and other non warranty work or have it done at any repair facility. Such non warranty work need not be performed at a designated warranty station in order for the warranty to remain in force. Customer AssistanceCaterpillar Inc. aims to ensure that the Emission Control Systems warranty is properly administered. In the event that you do not receive the warranty service to which you believe you are entitled under the Emission Control Systems Warranty, call or write:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, Illinois 61629
Ph. (309) 578-6288
Authorized dealers are recommended for major maintenance and repair work as they are staffed with trained personnel, proper tools and are aware of the latest maintenance methods and procedures. Owners and others who desire to perform their own work should purchase a Service Manual and obtain current service information from their Caterpillar dealer.For

Have questions with 106671-3741?





Group cross 106671-3741 ZEXEL

Hino 

 
220004330A 
INJECTION-PUMP ASSEMBLY
EK100
 
220004330B 
INJECTION-PUMP ASSEMBLY
EK100
9 400 612 075 
220004331A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 616 778 
220004331B 
INJECTION-PUMP ASSEMBLY
EK100
 
220001553A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002352A 
INJECTION-PUMP ASSEMBLY
EK100
 
220003688A 
INJECTION-PUMP ASSEMBLY
EK100
 
220004221A 
INJECTION-PUMP ASSEMBLY
EK200
106671-3741  

106671-3743 
 
220004221B 
INJECTION-PUMP ASSEMBLY
EK200
 
220004222A 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 779 
220004222B 
INJECTION-PUMP ASSEMBLY
EK200
 
220004420A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 616 780 
220004421A 
INJECTION-PUMP ASSEMBLY
EK100
 
220004300B 
INJECTION-PUMP ASSEMBLY
EK100
 
220004301A 
INJECTION-PUMP ASSEMBLY
EK100
 
220004302A 
INJECTION-PUMP ASSEMBLY
EK100
 
220004440A 
INJECTION-PUMP ASSEMBLY
EK200
 
220004441A 
INJECTION-PUMP ASSEMBLY
EK200
 
220004441B 
INJECTION-PUMP ASSEMBLY
EK200
9 400 616 781 
220004441C 
INJECTION-PUMP ASSEMBLY
EK200
 
220004291B 
INJECTION-PUMP ASSEMBLY
EK100
 
220004292A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201862A 
INJECTION-PUMP ASSEMBLY
EP100
 
220201863A 
INJECTION-PUMP ASSEMBLY
EP100
 
220201864A 
INJECTION-PUMP ASSEMBLY
EP100T
9 400 610 044 
220201864B 
INJECTION-PUMP ASSEMBLY
EP100T
Back to top