106671-3220 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066713220 220201121a


 

Information injection-pump assembly

ZEXEL 106671-3220 1066713220
HINO 220201121A 220201121a
106671-3220 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106671-3220 1066713220
HINO 220201121A 220201121a


Zexel num
Bosch num
Firm num
Name
106671-3220 
106671-3221 
 
220201121A  HINO
INJECTION-PUMP ASSEMBLY
EK100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.3 3.2 3.3
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   125.5 122.5 128.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   141.2 139.2 143.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.6
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   145.7 139.7 151.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   16 13 19
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   11+-0.5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   125 125 145
Fixing the lever   *
Timer adjustment
Pump speed r/min   700+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-3220
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the load lever's stop position so that R = aa (N = 0). (3)RACK LIMIT
----------
DL=5.6-0.2mm aa=4.5+0.2mm
----------

Speed control lever angle

Test data 106671-3220
F:Full speed
----------

----------
a=1deg+-5deg

0000000901

Test data 106671-3220
F:Full load I:Idle S:Stop (1)Set the load lever's stop position so that R = aa (N = 0).
----------
aa=4.5+0.2mm
----------
a=10deg+-5deg b=29deg+-3deg c=14deg+-3deg




Information:

Downhill
When cresting a hill, the decision of whether to use power or not on the downside of the hill must be made. Best fuel economy results from using minimum power to get back to speed after climbing a grade. However, care must be taken not to allow the engine to overspeed. This engine should not exceed 2300 rpm. The 3176 cruise control may use full engine power to return the truck to the cruise set speed if the engine was unable to maintain the set speed while climbing a hill. The cruise control should be turned off before cresting the top of a hill and light throttle used to regain vehicle speed on a downhill to minimize fuel consumption.If equipped with a Jake Brake exhaust brake, the engine should not exceed maximum braking rpm. Refer to "Jacobs Engine Brake" section of this manual.Saving Fuel On Hills
Rolling hills provide a great opportunity to reduce fuel consumption. Avoid downshifting on small hills. If a hill can be topped without downshifting, even if the engine lugs to the peak torque rpm (1100-1300), the truck should not be downshifted.On long grades that require one or more downshifts, let the 3176 engine lug back to the peak torque rpm. If road speed stabilizes with the engine running at or above peak torque rpm, remain in that gear. When going down hill, use gravity instead of engine power to regain vehicle speed.Long steep down grades should be anticipated. Vehicle speed should be reduced before cresting the top of a hill and proceeding down a long steep grade.The way to achieve maximum fuel efficiency, is to minimize the amount of braking that is used to maintain a safe vehicle speed.The engine's ability to hold the truck back increases with engine speed. A gear should be selected that runs the engine near the high engine rpm limit for long steep hills when braking is required.Speed reductions and future stops should be anticipated ahead of time to save fuel. Downshifts should be avoided and the amount of braking minimized to improve fuel consumption.Cruising Speed
It's a simple fact that the faster a vehicle is driven, the more fuel it will consume. A few miles per hour (kilometers per hour) can make a significant difference in fuel economy.Increasing cruising speed from 55 to 65 mph (88 to 104 km/h) will increase fuel consumption of a typical class 8 truck approximately 1.0 mpg (0.4 km/L). A practice of driving faster to increase stop time makes those stops very expensive.Cruising is the most common operating condition for most trucks and therefore, provides the greatest opportunity to benefit from operation in the most fuel efficient rpm range of the engine. A significant improvement in fuel economy can be realized by operating the truck in a gear that will keep the engine between 1400 and 1600 rpm.The 3176 can be programmed to limit vehicle speed and encourage operation in the highest gear during a cruising condition for optimum fuel economy.Cruise Control (CC)
The 3176

Have questions with 106671-3220?





Group cross 106671-3220 ZEXEL

Hino 

 
220001591A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 094 
220001593A 
INJECTION-PUMP ASSEMBLY
EK100
106671-3220  

106671-3221 
 
220201121A 
INJECTION-PUMP ASSEMBLY
EK100
 
220201123A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001911A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001912A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002111A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002112A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001491A 
INJECTION-PUMP ASSEMBLY
EK100
 
220001493A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 084 
220001494A 
INJECTION-PUMP ASSEMBLY
EK100
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 616 767 
220001494B 
INJECTION-PUMP ASSEMBLY
EK100
9 400 619 432 
220001495A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002170A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002180A 
INJECTION-PUMP ASSEMBLY
 
220002580A 
INJECTION-PUMP ASSEMBLY
EK200
 
220002581A 
INJECTION-PUMP ASSEMBLY
EK200
 
220002171A 
INJECTION-PUMP ASSEMBLY
 
220002173A 
INJECTION-PUMP ASSEMBLY
EK100
9 400 610 110 
220002175A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002350A 
INJECTION-PUMP ASSEMBLY
EK100
 
220002351A 
INJECTION-PUMP ASSEMBLY
EK100
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