106671-2891 ZEXEL 9 400 616 761 BOSCH INJECTION-PUMP ASSEMBLY 9400616761 1066712891 me059624


 

Information injection-pump assembly

BOSCH 9 400 616 761 9400616761
ZEXEL 106671-2891 1066712891
MITSUBISHI ME059624 me059624
106671-2891 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106671-2891 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-2891 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106060-5140
3. GOVERNOR 105408-0290
4. SUPPLY PUMP 105207-1210
5. AUTOM. ADVANCE MECHANIS 105636-1150
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6211
11. Nozzle and Holder ME059621
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5330
15. NOZZLE SET

Include in #1:

106671-2891 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 761 9400616761
ZEXEL 106671-2891 1066712891
MITSUBISHI ME059624 me059624


Zexel num
Bosch num
Firm num
Name
106671-2891 
9 400 616 761 
ME059624  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22CT K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   130 127 133
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   15 12.4 17.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   133 113 153
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.9+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12.4 17.6
Fixing the rack   *
Remarks
(check)
 
Timer adjustment
Pump speed r/min   650--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.6 1.1 2.1
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-2891
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Torque spring does not operate. (5)At shipping (6)Idle sub spring setting: L1.
----------
K=6 L1=5.5+-0.1mm
----------

Speed control lever angle

Test data 106671-2891
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=31deg+-5deg b=(2deg) c=10deg+-5deg

Stop lever angle

Test data 106671-2891
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 106671-2891
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Information:


Stopping the engine immediately after it has been working under load can result in overheating and accelerated wear of the engine components. Follow the stopping procedures, outlined below, to allow the engine to cool. Excessive temperatures in the turbocharger center housing will cause oil coking problems.
Prior to stopping an engine that is being operated at low loads, run the engine at LOW IDLE for 30 seconds before stopping. If the engine is being operated at high load, then it should be run at LOW IDLE for five minutes to reduce and stabilize internal engine coolant and oil temperatures before stopping.Make sure the Engine Stopping procedure is understood. The engine may be shutdown in several ways. To manually stop the engine, refer to the following information and instructions.Emergency Stop Procedure
The Emergency Stop Pushbutton (ESPB) and Emergency stop controls are for EMERGENCY use ONLY. DO NOT use for normal stopping procedure. Emergency Stop controls should only be used when an emergency exists, and not used to routinely stop the engine. Do NOT start the engine until the problem necessitating the emergency stop has been located and corrected.
* Emergency stops may be made through the Emergency Stop Pushbutton (ESPB). If the need for emergency engine shutdown occurs, push the EMERGENCY STOP Pushbutton located on the control panel or the engine junction box. This will activate the air and/or fuel shutoffs. Reset the EMERGENCY STOP Pushbutton (pull out and rotate the button in the direction indicated on the button). Some EMERGENCY STOP Pushbuttons can be pulled out to reset, not requiring any rotation.Manual Stop Procedure
1. Reduce the engine speed to LOW IDLE. Shift the marine transmission to NEUTRAL and secure the vessel.2. Increase engine speed to no more than half engine speed for five minutes to cool the engine. Reduce engine speed to LOW IDLE. 3. Check the crankcase oil level while the engine is idling. Maintain the oil level between the ADD and FULL marks on the CHECK WITH ENGINE RUNNING or ENGINE AT LOW IDLE WITH OIL WARM side of the dipstick.4. Shift the marine transmission to FORWARD or REVERSE. Check the marine transmission oil level at ENGINE AT LOW IDLE WITH OIL WARM. Maintain oil level between the ADD and FULL marks on the dipstick. Shift the marine transmission back to NEUTRAL.5. The engine may be stopped by using one of the following engine mounted controls.Toggle Switch
Move OEM or customer supplied toggle switch to the OFF position to shut off the fuel shutoff solenoid.Manual Fuel Shutoff Lever (All Engines)
Do not use the emergency shutoff control for a normal stopping procedure. A manual shutdown shaft is provided to override the governor solenoid. This shutdown will only move the fuel control linkage to the fuel OFF position to starve the engine of fuel. It does not shut off the air inlet. The engine will coast to a stop. Be sure to secure any external system components that have been operating to support the engine operation.After Stopping the Engine
1. If freezing temperatures

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Group cross 106671-2891 ZEXEL

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106671-2891  
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ME059624 
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6D22CT
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