Information injection-pump assembly
BOSCH
9 400 616 755
9400616755
ZEXEL
106671-2620
1066712620
MITSUBISHI
ME059578
me059578
Rating:
Service parts 106671-2620 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME056329
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}/21.6{220}
15.
NOZZLE SET
Include in #1:
106671-2620
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 755
9400616755
ZEXEL
106671-2620
1066712620
MITSUBISHI
ME059578
me059578
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
142.4
139.4
145.4
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.5+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
16
13.4
18.6
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
1200
Advance angle
deg.
0.5
Timer adjustment_02
Pump speed
r/min
-
Advance angle
deg.
2
2
2
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Setting at shipping
(4)Idle sub spring setting: L1.
----------
K=5 RAL=12.5+0.2mm L1=5.5-0.5mm
----------
----------
K=5 RAL=12.5+0.2mm L1=5.5-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)At shipping
----------
----------
a=30deg+-5deg b=32deg+-3deg c=7deg+-5deg d=(2deg)
----------
----------
a=30deg+-5deg b=32deg+-3deg c=7deg+-5deg d=(2deg)
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=46deg+-5deg
----------
----------
a=20deg+-5deg b=46deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Information:
Appendix
Configuration Information
Table 7
Over-Temp
Inlet Over-Temperature Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output function ON only during alarm
Assert Alarm Above
650 °C (1202 °F)
Hysteresis
20 °C (68 °F)
Upon Over Temperature extend alarm for 60 seconds
Table 8
Over-Pres
Over-Pressure Warning
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function ON only during alarm
Assert Alarm when the measured pressure exceeds 7" of Hg for 5% of the time during a 60 min measurement interval
Over-Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 2
Output Function Latched ON upon alarm
Assert alarm when the measured pressure exceeds 8" of Hg for 5% of the time during a 60 min measurement interval
Table 9
TC-Fail (1)
Open Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if measured temperature is above
1000 °C (1832 °F)
Shorted Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if pressure is greater than 1" of Hg for 10 min and measured temperature does not exceed
120 °C (248 °F)
( 1 ) Output selection applies to both open and shorted alarms
Table 10
Pressure Sensor Fail
No Change Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Outputs During Alarm Output 1
Output Function Latched ON upon Alarm
Assert alarm if exhaust temperature is above
250 °C (482 °F) for 10 min and the pressure doesn't change by at least 0.25" of Hg
Negative Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function Latched ON during alarm
Assert Alarm if temperature is above
200 °C (392 °F) for 10 min and the pressure is less than −1" of
Configuration Information
Table 7
Over-Temp
Inlet Over-Temperature Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output function ON only during alarm
Assert Alarm Above
650 °C (1202 °F)
Hysteresis
20 °C (68 °F)
Upon Over Temperature extend alarm for 60 seconds
Table 8
Over-Pres
Over-Pressure Warning
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function ON only during alarm
Assert Alarm when the measured pressure exceeds 7" of Hg for 5% of the time during a 60 min measurement interval
Over-Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 2
Output Function Latched ON upon alarm
Assert alarm when the measured pressure exceeds 8" of Hg for 5% of the time during a 60 min measurement interval
Table 9
TC-Fail (1)
Open Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if measured temperature is above
1000 °C (1832 °F)
Shorted Thermocouple Detect
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Output During Alarm Output 1
Output Function Latched ON upon alarm
Assert alarm if pressure is greater than 1" of Hg for 10 min and measured temperature does not exceed
120 °C (248 °F)
( 1 ) Output selection applies to both open and shorted alarms
Table 10
Pressure Sensor Fail
No Change Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Outputs During Alarm Output 1
Output Function Latched ON upon Alarm
Assert alarm if exhaust temperature is above
250 °C (482 °F) for 10 min and the pressure doesn't change by at least 0.25" of Hg
Negative Pressure Alarm
Condition Expected Value
Enable Alarm Yes
Log Alarm Transitions Yes
Active Output During Alarm Output 1
Output Function Latched ON during alarm
Assert Alarm if temperature is above
200 °C (392 °F) for 10 min and the pressure is less than −1" of