106671-1860 ZEXEL F 019 Z10 402 BOSCH INJECTION-PUMP ASSEMBLY f019z10402 1066711860 1156028861

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 402 f019z10402

ZEXEL 106671-1860 1066711860

ISUZU 1156028861 1156028861

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Buy INJECTION-PUMP ASSEMBLY 106671-1860 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-1860 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7900

3. GOVERNOR 105489-4210

4. SUPPLY PUMP 105237-1430

5. AUTOM. ADVANCE MECHANIS 105681-0750

6. COUPLING PLATE 105663-0250

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7061

11. Nozzle and Holder 1-15300-260-1

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/22.1{225}

13. NOZZLE-HOLDER 105030-4341

14. NOZZLE 105015-8620

15. NOZZLE SET

Include in #1:

106671-1860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 402 f019z10402

ZEXEL 106671-1860 1066711860

ISUZU 1156028861 1156028861

Zexel num

Bosch num

Firm num

Name

106671-1860
106671-1861

F 019 Z10 402

1156028861 ISUZU

INJECTION-PUMP ASSEMBLY
6RB2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.2 4.17 4.23

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 137 135 139

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.75

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 170.5 167.5 173.5

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 8 4.8 11.2

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 930--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 880

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Supplied with damper spring not set. (5)RACK LIMIT: RAL (6)SFA lever setting: R1 at (N = N1)
----------
RT=1 TH=2.8mm RAL=10.2+0.2mm R1=1.5+-0.1mm N1=1100r/min
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Speed control lever angle

F:Full speed
----------

----------
a=1deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=96.7mm
----------
a=15deg+-5deg b=23deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=35deg+-5deg b=73deg+-5deg

0000001101

N:Normal B:When boosted
----------

----------
a=(20deg) b=(20deg)

0000001501 GOVERNOR TORQUE CONTROL

Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=(550)r/min N3=(800)r/min N4=1000r/min RF=8.6mm Dr1=0.8mm Dr2=0+0.3mm
----------

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(70deg)

Information:

Intake and exhaust valve stems are to be coated with 8T2998 Break-in Lubricant prior to installation in the cylinder head.(1) Exhaust valve.(2) Intake valve.(3) 7C4273 Spring for valves. Free length ... 71.0 mm (2.80 in)Assembled length ... 65.86 mm (2.593 in)Load at assembled length ... 217 22 N (49 5 lb)Minimum operating length ... 50.7 mm (2.00 in)Load at minimum operating length ... 858 40 N (193 9 lb)(4) Height to top of valve guides ... 23.0 0.5 mm (.906 .020 in) Install valve guide with 12.065 mm diameter on spring side of the head.Assemble with seal seated against top of valve guide.(5) Diameter of valve stems (new) ... 8.000 0.008 mm (.3150 .0003 in) "Use again" minimum diameter of valve stems ... 7.965 mm (.3136 in)Bore in valve guides with guides installed in head ... 8.045 0.010 mm (.3167 .0004 in)"Use again" maximum bore in valve guides with guides installed in head ... 8.080 mm (.3181 in)(6) Diameter of valve head: Intake valve ... 47.00 0.13 mm (1.850 .005 in)Exhaust valve ... 40.00 0.13 mm (1.575 .005 in)(7) Angle of valve faces: Intake valve ... 29 1/4 1/4°Exhaust valve ... 45 1/4° (8) Diameter of valve seat inserts: Intake valve ... 50.000 0.013 mm (1.9685 .0005 in)Exhaust valve ... 43.000 0.013 mm (1.6929 .0005 in)Bore in head for valve seat insert:Intake valve ... 49.931 0.013 mm (1.9658 .0005 in)Exhaust valve ... 42.931 0.013 mm (1.6902 .0005 in)Valve seat insert must be shrunk by reduced temperature before installing in head.(9) Angle of valve seat inserts: Intake valve ... 30 1°Exhaust valve ... 45 1°(10) Depth of bore in head for valve seat insert ... 10.00 0.13 mm (.394 .005 in)(11) Outside diameter of the seating face of the valve seat insert: Intake valve ... 45.880 0.085 mm (1.8063 .0033 in)Exhaust valve ... 39.135 0.046 mm (1.5407 .0018 in)(12) "Use again" thickness of valve lip: Intake valve ... 1.80 mm (.071 in)Exhaust valve ... 1.50 mm (.059 in)