106671-1800 ZEXEL 9 400 611 715 BOSCH INJECTION-PUMP ASSEMBLY 9400611715 1066711800 1156028160

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 715 9400611715

ZEXEL 106671-1800 1066711800

ISUZU 1156028160 1156028160

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Buy INJECTION-PUMP ASSEMBLY 106671-1800 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-1800 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7670

3. GOVERNOR 105407-4960

4. SUPPLY PUMP 105237-4830

5. AUTOM. ADVANCE MECHANIS 105636-2290

6. COUPLING PLATE 105663-0290

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6991

11. Nozzle and Holder 1-15300-159-1

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105030-4271

14. NOZZLE 105015-6660

15. NOZZLE SET

Include in #1:

106671-1800 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 715 9400611715

ZEXEL 106671-1800 1066711800

ISUZU 1156028160 1156028160

Zexel num

Bosch num

Firm num

Name

106671-1800

9 400 611 715

1156028160 ISUZU

INJECTION-PUMP ASSEMBLY
6RB1-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.8 3.77 3.83

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 6.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 125 123 127

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 4.7+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 13.2 10 16.4

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Timer adjustment

Pump speed r/min 750--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1 0.5 1.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring
----------
K=12
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Stopper bolt setting (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
----------
a=21deg+-5deg b=5deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(70deg)

Information:

Keep all parts clean from contaminants. Contaminants put into the system may cause rapid wear and shortened component life.
1. Remove water seals (3), O-ring seal (1) and spacer plate (2).
Do not damage the dowels as the spacer plate is removed.
2. Remove O-ring seal (5) and spacer plate gasket (4). The following steps are to install the spacer plate.3. Thoroughly clean the spacer plate and the cylinder block surface.4. Install new spacer plate gasket (4) and new O-ring seal (5). If dowel in block has been removed for any reason, the overall installation height is 16.0 5 mm (.630 .020 in).5. Install spacer plate (2). Both surfaces of spacer plate, top of cylinder block and both sides of spacer plate gasket must be clean and dry. Do not use any gasket adhesive or other substances on these surfaces.6. Install a new O-ring seal (1).7. Install new water seals (3).8. Check the cylinder liner projection. See the topic, Install Cylinder Liners, in this manual.End By:a. install cylinder head
Perform Scheduled Oil Sampling on oil wetted compartments after performing service work to check for contaminants left in the system following repair. Contaminants put into the system may cause rapid wear and shortened component life.