106662-4180 ZEXEL 9 400 616 645 BOSCH INJECTION-PUMP ASSEMBLY 9400616645 1066624180 m121610200a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 645 9400616645

ZEXEL 106662-4180 1066624180

DAIHATSU M121610200A m121610200a

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Buy INJECTION-PUMP ASSEMBLY 106662-4180 zexel genuine, new aftermarket engine parts with delivery

Service parts 106662-4180 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5180

3. GOVERNOR 105407-1720

4. SUPPLY PUMP 105217-1401

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0240

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105130-1080

11. Nozzle and Holder M126410160ZZ

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105060-1090

14. NOZZLE 105000-1160

15. NOZZLE SET

Include in #1:

106662-4180 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 645 9400616645

ZEXEL 106662-4180 1066624180

DAIHATSU M121610200A m121610200a

Zexel num

Bosch num

Firm num

Name

106662-4180

9 400 616 645

M121610200A DAIHATSU

INJECTION-PUMP ASSEMBLY
M2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0030

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 175 170.2 179.8

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 25 22.5 27.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=7 RAL=14+-0.5mm L1=4.1-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=1.5deg+-5deg b=27deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=(11deg) b=(53deg)

Information:

Caterpillar: Confidential Yellow
SOME OR1744 REMANUFACTURED NOZZLES IN PARTS STOCK MAY LOSE NOZZLE TIPS - MAILED US, CANADA, CACO, COFA, BRAZIL, CFEL, COS A
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
U-111 A-54 AU-70 B-6 E-50 O-63 PARTS STOCK 1254 PI7199 Termination Date
October 31, 1988
Problem
Some 0R1744 Remanufactured Nozzles in parts stock may lose nozzle tips due to inadequate processing at time of remanufacture.
Action Required
Remove all 0R1744 Remanufactured Nozzles from parts stock that have date codes as follows: NAOO NEOO NLOO NMOO NROO NUOO UMOK ****** IMAGE: SEBE3838.00001.001 CAPTION:
Service Claim Allowances
Submit one claim for all 0R1744 Remanufactured Nozzles removed from parts stock.
Parts Disposition
***** U.S. and Canadian Dealers ***** Return all 0R1744 Remanufactured Nozzles that are removed from parts stock and a copy of the claim to: Caterpillar Inc. Attn: Supplier Recovery Supervisor Warehouse #4 Docks 5 thru 9 8201 N. University Peoria, IL 61615 ***** CofA ***** Return all 0R1744 Remanufactured Nozzles that are removed from parts stock and a copy of the claim to: Caterpillar of Australia Warranty Claims Area 1 Sharps Rd.