106662-4110 ZEXEL 9 400 616 640 BOSCH INJECTION-PUMP ASSEMBLY 9400616640 1066624110 a520800110z

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 640 9400616640

ZEXEL 106662-4110 1066624110

DAIHATSU A520800110Z a520800110z

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Buy INJECTION-PUMP ASSEMBLY 106662-4110 zexel genuine, new aftermarket engine parts with delivery

Service parts 106662-4110 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5180

3. GOVERNOR 105407-1080

4. SUPPLY PUMP 105217-1401

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0240

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105130-1080

11. Nozzle and Holder M126410160ZZ

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105060-1090

14. NOZZLE 105000-1160

15. NOZZLE SET

Include in #1:

106662-4110 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 640 9400616640

ZEXEL 106662-4110 1066624110

DAIHATSU A520800110Z a520800110z

Zexel num

Bosch num

Firm num

Name

106662-4110

9 400 616 640

A520800110Z DAIHATSU

INJECTION-PUMP ASSEMBLY
M2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 157 157

Overflow valve opening pressure kgf/cm2 1.6 1.6 1.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 262 254.1 269.9

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 25 22.5 27.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 250 250 260

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Delivered with idle spring not operating. (4)RACK LIMIT (5)Set idle sub-spring
----------
K=7
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=14deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=11deg+-5deg b=53deg+-5deg

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The new 563-5865 Solenoid As replaces the previous solenoid assembly. The 563-5865 Solenoid As is not a serviceable part. The fuel injector has to be replaced as the serviceable component.