Information injection-pump assembly
BOSCH
9 400 616 639
9400616639
ZEXEL
106662-4100
1066624100
DAIHATSU
M120200030Z
m120200030z
Rating:
Service parts 106662-4100 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
M126410160ZZ
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}
15.
NOZZLE SET
Include in #1:
106662-4100
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 616 639
9400616639
ZEXEL
106662-4100
1066624100
DAIHATSU
M120200030Z
m120200030z
Zexel num
Bosch num
Firm num
Name
106662-4100
9 400 616 639
M120200030Z DAIHATSU
INJECTION-PUMP ASSEMBLY
M2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
M2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.05
2
2.1
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.8
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
174
169.2
178.8
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.5+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
25
22.5
27.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
220
210
230
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Delivered with idle spring not operating.
(4)RACK LIMIT
(5)Set idle sub-spring
----------
K=15
----------
----------
K=15
----------
Speed control lever angle
I:Idle
(1)Set the pump speed at aa
(2)Set the pump speed at bb.
(3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=3deg+-5deg c=21.5deg+-5deg
----------
aa=900r/min bb=750r/min
----------
a=4deg+-5deg b=3deg+-5deg c=21.5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=11deg+-5deg b=53deg+-5deg
----------
----------
a=11deg+-5deg b=53deg+-5deg
Information:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Existing Part Number New Part Number Description
459-7216 471-6029 DEF Injector & Mounting Gp
540-0883 554-8955 24V DEF Pump Software
481-5823 554-8956 12V DEF Pump Software Refer to Disassembly and Assembly, DEF Injector and Mounting - Remove and Install for the correct procedure to install the new DEF injector.Refer to Troubleshooting, ECM Software - Install for the correct procedure to install the new software.
Have questions with 106662-4100?
Group cross 106662-4100 ZEXEL
Daihatsu
106662-4100
9 400 616 639
M120200030Z
INJECTION-PUMP ASSEMBLY
M2
M2