106661-5452 ZEXEL 9 400 616 625 BOSCH INJECTION-PUMP ASSEMBLY 9400616625 1066615452 1671396808

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 625 9400616625

ZEXEL 106661-5452 1066615452

NISSAN-DIESEL 1671396808 1671396808

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Buy INJECTION-PUMP ASSEMBLY 106661-5452 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-5452 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5350

3. GOVERNOR 105487-4110

4. SUPPLY PUMP 105227-6010

5. AUTOM. ADVANCE MECHANIS 105636-2690

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4570

11. Nozzle and Holder 1660096502

12. Open Pre:MPa(Kqf/cm2) 22.6(230)

13. NOZZLE-HOLDER 105031-4370

14. NOZZLE 105015-4170

15. NOZZLE SET

Include in #1:

106661-5452 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 625 9400616625

ZEXEL 106661-5452 1066615452

NISSAN-DIESEL 1671396808 1671396808

Zexel num

Bosch num

Firm num

Name

106661-5452

9 400 616 625

1671396808 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6HT03 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point B

Rack position 10.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 148.5 146.5 150.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 3.6+-0.5

Pump speed r/min 345 345 345

Average injection quantity mm3/st. 12 11 13

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 925

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 0.75 0.25 1.25

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1.2 1.2 1.2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Rack limit using the stop lever: R1 (3)Damper spring setting
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R1=11.5+-0.1mm
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Speed control lever angle

F:Full speed
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a=6deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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a=33deg+-5deg b=33deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position = aa (3)Use the hole at R = bb
----------
aa=11.5+-0.1mm bb=32mm
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a=29.5deg+-5deg b=4deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
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L=4mm
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a1=E a2=B a3=C a4=- a5=- a6=- r1=750r/min r2=750r/min r3=750r/min r4=- r5=- r6=- Q1=165.5+-2mm3/st Q2=148.5+-2mm3/st Q3=142+-2mm3/st Q4=- Q5=- Q6=- c1=+-4% c2=+-4% c3=+-4% c4=- c5=- c6=- a7=E-22 a8=E-21 a9=E-20 a10=E-19 a11=E-18 a12=B-22 a13=B-21 a14=B-20 a15=B-19 a16=B-18 a17=C-22 a18=C-21 a19=C-20 a20=C-19 a21=C-18 a22=C-17 a23=- a24=- a25=- a26=- a27=- a28=- r7=1100r/min r8=1050r/min r9=1000r/min r10=950r/min r11=900r/min r12=1100r/min r13=1050r/min r14=1000r/min r15=950r/min r16=900r/min r17=1100r/min r18=1050r/min r19=1000r/min r20=950r/min r21=900r/min r22=850r/min r23=- r24=- r25=- r26=- r27=- r28=- R7=1180+-27r/min R8=1130+-26r/min R9=1075+-25r/min R10=1020+-23r/min R11=965+-22r/min R12=1180+-27r/min R13=1130+-26r/min R14=1075+-25r/min R15=1020+-23r/min R16=965+-22r/min R17=1180+-27r/min R18=1130+-26r/min R19=1075+-25r/min R20=1020+-23r/min R21=965+-22r/min R22=915+-22r/min R23=- R24=- R25=- R26=- R27=- R28=-

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)

Information:

2. Remove the bolts (1) and water lines (2).3. Loosen the drive belts (4).4. Remove the bolts (3) that hold water pump to cylinder block.5. Remove the water pump.Install Water Pump
1. Put the water pump into position on engine, and install the bolts.2. Put the two water lines in position, and install the four bolts.3. Install the drive belts and tighten them to the tension given in OPERATION AND MAINTENANCE GUIDE.4. Fill the cooling system.Disassemble Water Pump
start by: a) remove water pump 1. Remove nut (1) and lock from shaft. Remove the pulley (2) from shaft.2. Remove bolts (3) from housings, and pull the housings (4) and (5) apart.3. Remove the lip-type seal from housing (4).4. Remove the ring for seal from pulley (2). 5. Lift the shaft (6) out of housing (5). 6. Remove cotter pin, nut (10), and washer. Remove the impeller (8).7. Remove bolts (7) and locks, and remove the housing (9) from shaft. 8. Remove seals (11) and (12) from housing (9).9. Remove the key, two bearings, spacer, and plate from shaft (6).Assemble Water Pump
1. Use tool setup (A) to install the seal in housing (1) with lip of seal toward impeller side of housing. Put oil on lip of seal. 2. Heat the bearings (3) and (6) in oil at a maximum temperature of 275°F (135°C).3. Install bearing (3), plate (4), spacer (5), bearing (6), and key (7) on shaft (2).4. Put housing (1) in position on shaft (2). Install the four bolts (10) and two locks.5. Install the seal and ring in housing (1) with the shiny surface of ring toward impeller. 6. Put the seal assembly in position on shaft, and install the impeller (9). Install washer and nut (8). Tighten the nut to 30 5 lb.ft. (4.1 0.7 mkg) plus amount needed to install the cotter pin.7. Put the shaft, housing, and impeller in position in housing (11). 8. Use tool setup (B) to install seal in housing (13) with lip of seal toward pulley. Install the ring for seal on pulley (15). Put oil on lip of seal.9. Put housing (13) in position, and install the bolts (12). Install pulley (15), lock, and nut (14). Tighten nut to 55 lb.ft. (7.6 mkg) and bend the lock.end by: a) install water pump