106661-5433 ZEXEL 9 400 616 623 BOSCH INJECTION-PUMP ASSEMBLY 9400616623 1066615433 1671396805

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 623 9400616623

ZEXEL 106661-5433 1066615433

NISSAN-DIESEL 1671396805 1671396805

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Buy INJECTION-PUMP ASSEMBLY 106661-5433 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-5433 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5560

3. GOVERNOR 105489-1530

4. SUPPLY PUMP 105227-6010

5. AUTOM. ADVANCE MECHANIS 105681-4310

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5700

11. Nozzle and Holder 1660096508

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-4370

14. NOZZLE

105015-5290

15. NOZZLE SET

Include in #1:

106661-5433 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 623 9400616623

ZEXEL 106661-5433 1066615433

NISSAN-DIESEL 1671396805 1671396805

Zexel num

Bosch num

Firm num

Name

106661-5433

9 400 616 623

1671396805 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6H * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 119.2 117.2 121.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 105.7 102.7 108.7

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 240 240 240

Average injection quantity mm3/st. 10.5 9.2 11.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 14+-0.1

Pump speed r/min 40 40 40

Average injection quantity mm3/st. 106 106

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 200+100

Advance angle deg. 1.6 1.1 2.1

Remarks
Start

Timer adjustment_02

Pump speed r/min 500-150

Advance angle deg. 0 0 0

Timer adjustment_03

Pump speed r/min 925+-30

Advance angle deg. 0 0 0

Timer adjustment_04

Pump speed r/min 1100

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Excess fuel setting for starting: SXL (3)Damper spring setting: DL
----------
R1=14+-0.1mm SXL=12+0.2mm DL=6.9-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=22.5deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=31deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Use the hole at R = bb
----------
aa=14+-0.1mm bb=32mm
----------
a=36.5deg+-5deg b=11deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)

Information:

ACTION REQUIRED
Refer to the Service Manual if/as necessary.
Inspect the engine for 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557.
If the engine has 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557, replace only the 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557 with 392-0222 Fuel Injectors.
Refer to Image 1 for the part number and serial number locations.
Record the serial number(s) and part number for the injector(s) removed.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 1
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
1.0 hour will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 2
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
2.0 hours will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.