106661-5260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066615260


 

Information injection-pump assembly

ZEXEL 106661-5260 1066615260
106661-5260 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106661-5260 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-5260 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-1280
3. GOVERNOR 105407-3490
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105614-0410
6. COUPLING PLATE 105662-0761
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4050
11. Nozzle and Holder 16600-96001
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-2780
15. NOZZLE SET

Include in #1:

106661-5260 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-5260 1066615260


Zexel num
Bosch num
Firm num
Name
106661-5260 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   125.5 124.5 126.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   95.4 93.9 96.9
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   4.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   17 15.9 18.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   3 2.5 3.5
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   4.5 4 5
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106661-5260
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Idle sub spring setting: L1.
----------
K=19 L1=4.3-0.5mm
----------

Speed control lever angle

Test data 106661-5260
F:Full speed I:Idle S:Stop (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=910r/min bb=750r/min
----------
a=8deg+-5deg b=28deg+-5deg c=32deg+-3deg d=7deg+-5deg

Stop lever angle

Test data 106661-5260
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 106661-5260
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=E r1=750r/min r2=750r/min Q1=125.5+-1mm3/st Q2=134.6+-1mm3/st c1=+-2.5% c2=+-2.5% a3=18 a4=15 r3=900r/min r4=750r/min




Information:


This is a 4.7-hour job for Group 1
Dealer to perform most economical repair.
Description______________SMCS CODE________Hours
Pump Replacement
Engine Wash______________1251-074_________0.3
R&I Pump ________________1251-010_________4.1
Minor Road Test__________1000-530_________0.3
Exception maybe considered and claimed depending on chassis type.
Please list chassis type.
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 0.6-hour job for Group 2
Dealer to perform most economical repair.
Option 1:
0.6 hours will be allowed to inspect the pump when the inspection determines pump serial number is not listed and pump replacement is not necessary.
Description______________SMCS CODE________Hours
Inspect Serial Number____1251-035_________0.6
Option 2 Pump Replacement:
4.7 Hours will be allowed to inspect and replace the pump when the inspection determines the pump serial number is listed and pump replacement is performed.
Description______________SMCS CODE________Hours
Engine Wash______________1251-074_________0.3
R&I Pump ________________1251-010_________4.1
Minor Road Test__________1000-530_________0.3
Exception maybe considered and claimed depending on chassis type.
PARTS DISPOSITION
***** U.S. and Canadian Dealers *****
Make sure the outside of the shipping
container is marked PI10618.
Return all Fuel Injection Pumps that are replaced and a copy of the
claim to:
Caterpillar Inc.
Attn: PI10618
BUILDING DD DOCK 8
ROUTE 29 OLD GALENA ROAD
MOSSIVILLE, IL 61552
***** All Other Dealers *****
Handle the parts in accordance with your Warranty Bulletin on
warranty parts handling.
Attach. (1-Owner Notification)
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
IMPORTANT: SAFETY
SAFETY ? RECALL FOR REPLACING THE FUEL PUMP
MODELS INVOLVED - C7 and C9 School Bus Engines
Dear Caterpillar Product Owner:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. This notice is also in accordance with the requirements of the Canadian Motor Vehicle Safety Act. Caterpillar has decided that a defect which relates to motor vehicle safety exists in school buses equipped with certain Caterpillar C7 & C9 engines.
A fuel pump failure will dilute the engine oil with fuel and may cause the turbocharger to fail and cause loss of throttle control and excessive smoke, both of which may result in a situation where a vehicle crash could occur. A new fuel pump will be installed on the engine. You will not be charged for the service performed.
If you would like to identify the Vehicle Identification Number (VIN) that matches the referenced engine serial number(s) please contact Caterpillar at this toll free number (800) 447-4986.
If you have had your vehicle repaired prior to receipt of this notice and incurred any costs, you may be eligible for reimbursement. Please contact Caterpillar at this toll free number (800) 447-4986.
If you are a lessor of these vehicles, you must forward this letter to your lessee within ten days.
If you no longer own vehicle with this engine, please contact Caterpillar at this toll free number (800) 447-4986.
If the dealer is unable to have the repair made, please contact:
Caterpillar Inc.
PO Box 610
Mossville, IL 61552-610
Attn: Engine Products Division
Truck Engine Call Center
Telephone: (800) 447-4986
If you are unable to have the repair made within 60 days or without charge, you may submit a complaint to:
In the U.S.
Administrator
National Highway Traffic Safety Administration
1200 New Jersey Avenue, S.E.
Washington, D.C. 20590
Telephone: 1-888-327-4236 (TTY:1-800-424-9153)or go to http://www.safercar.gov
In Canada
Transport Canada
Road Safety and Motor Vehicle Regulation
Ottawa, Ontario KIA 0N5
Telephone: (613) 993-9851
Caterpillar Inc.
Contact your local Caterpillar dealer immediately

Have questions with 106661-5260?





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