106661-5250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066615250

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106661-5250 1066615250

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Buy INJECTION-PUMP ASSEMBLY 106661-5250 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-5250 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-1270

3. GOVERNOR 105407-3490

4. SUPPLY PUMP 105217-6010

5. AUTOM. ADVANCE MECHANIS 105614-0730

6. COUPLING PLATE 105662-0761

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4230

11. Nozzle and Holder 16600-96003

12. Open Pre:MPa(Kqf/cm2) 22.6{230}

13. NOZZLE-HOLDER 105031-4270

14. NOZZLE 105015-3770

15. NOZZLE SET

Include in #1:

106661-5250 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-5250 1066615250

Zexel num

Bosch num

Firm num

Name

106661-5250

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 138 137 139

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 114.5 113 116

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 17.1 16 18.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 500+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.75 0.4 1.1

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 1.25 0.9 1.6

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 2.5 2.5 2.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Idle sub spring setting: L1.
----------
K=18 L1=6.2-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Speed set at aa (setting at shipping) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=9deg+-5deg b=32deg+-3deg c=25deg+-5deg d=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=E r1=750r/min r2=750r/min Q1=138+-1mm3/st Q2=154+-1mm3/st c1=+-2.5% c2=+-2.5% a3=18 a4=15 r3=900r/min r4=750r/min

Information:

AFFECTED PRODUCT
Model Identification Number
C9 MTB00101-00106, 109-190, 197-199, 1000-1001, 1003-1005, 1007-1221, 1227-1387, 1396-1429, 1431-1464, 1467-1550, 1553-2020
PARTS NEEDED
Qty
Part Number Description
6 1093207 SEAL-O-RING
12 1482903 SEAL-O-RING
6 1495240 RING-BACKUP
6 2271200 SLEEVE-INJECTOR
6 2930730 RING-BACKUP
6 3107255 SEAL-O-RING
6 3107257 SEAL-O-RING
ACTION REQUIRED
Follow Special Instruction REHS3798 for proper installation of injector sleeve o-rings.
Injector o-rings need to be replaced when the injector is removed to perform sleeve o-ring replacement. Reference SEBD6792 for correct orientation of injector o-rings.
OWNER NOTIFICATION
U.S. and Canadian owners will receive the attached Owner Notification.
SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 9.6-hour job
*Dealer to perform most economical repair*
Description_____________SMCS Code_________Hours
Wash____________________1290-074__________0.3
R&I Injectors___________1290-010-S________4.2
Remove Sleeve___________1713-011__________1.3
Clean Sleeve Bore_______1713-70-BO________0.8
Install sleeve seals____1713-012-SA_______0.8
Install Sleeve set______1713-012-S________1.7
Test After______________1290-030__________0.5
*Exception may be considered and claimed depending on chassis type*
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999
PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING INJECTOR SLEEVE O-RINGS ON CERTAIN C9 MTB ON-HIGHWAY TRUCK ENGINES
MODELS INVOLVED - C9 Mass Transit Bus Engines
Dear Caterpillar Product Owner:
The injector sleeve o-rings need to be replaced on certain C9 MTB On-Highway truck engines. The existing o-rings can cause fuel to enter the coolant system if failure occurs. You will not be charged for the service performed.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service.
Please refer the dealer to their Service Letter dated 20Sep2007 when scheduling this service.
We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime.
Caterpillar Inc.
Identification #(s)
Attached to 20Sep2007 Service Letter