106661-2051 ZEXEL 9 400 616 590 BOSCH INJECTION-PUMP ASSEMBLY 9400616590 1066612051 me056799


 

Information injection-pump assembly

BOSCH 9 400 616 590 9400616590
ZEXEL 106661-2051 1066612051
MITSUBISHI ME056799 me056799
106661-2051 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106661-2051 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-2051 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5490
3. GOVERNOR 105487-4090
4. SUPPLY PUMP 105207-1041
5. AUTOM. ADVANCE MECHANIS 105636-1750
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7730
11. Nozzle and Holder ME056804
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106661-2051 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 590 9400616590
ZEXEL 106661-2051 1066612051
MITSUBISHI ME056799 me056799


Zexel num
Bosch num
Firm num
Name
106661-2051 
106661-2120 
9 400 616 590 
ME056799  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T6 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-6920
Overflow valve opening pressure kPa   191 157 225
Overflow valve opening pressure kgf/cm2   1.95 1.6 2.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   138.5 135.1 141.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   17.5 14.9 20.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.2)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   138.5 137.5 139.5
Basic   *
Fixing the lever   *
Boost pressure kPa   27.3 27.3
Boost pressure mmHg   205 205
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.6
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   101.5 98.5 104.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 115 155
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   8.6
Boost pressure kPa   5.3 5.3 5.3
Boost pressure mmHg   40 40 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.2)
Boost pressure kPa   14 14 14
Boost pressure mmHg   105 105 105
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Load   3/4
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-2051
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Boost compensator cancel stroke: BSL (4)Boost compensator stroke: BCL (5)Damper spring setting: DL
----------
RT=1 TH=2.1mm BSL=1.6mm BCL=1.6+-0.1mm DL=6.2-0.2mm
----------

Speed control lever angle

Test data 106661-2051
F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

Test data 106661-2051
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106661-2051
S:Stop the pump. (1)Rack position = aa (2)Free (at shipping)
----------
aa=3.4-0.5mm
----------
a=35.5deg+-5deg b=38.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325+-5r/min Ra=6.2mm
----------

Timing setting

Test data 106661-2051
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(7deg)




Information:

This engine has a pressurized cooling system. Coolant is circulated by a belt driven, centrifugal type water pump. A water temperature regulator, located at the left front of the cylinder head, restricts coolant flow through the radiator until the coolant reaches operating temperature.The water pump has two outlets. One outlet directs coolant through a passage in the water temperature regulator housing to the aftercooler, to lower the temperature of inlet air in the inlet manifold. The other water outlet directs coolant through a water manifold in the side of the cylinder block, to cool engine lubricating oil. Coolant flows from the water manifold around the cylinder liners, into the cylinder head and around the precombustion chambers. Both streams of water join at the water temperature regulator. The water cooled air compressor receives coolant through a tube that is connected to the water manifold in the side of the cylinder block. Coolant returns through a tube from the air compressor head to the diesel engine cylinder head.Until the coolant reaches the temperature required to open the temperature regulator, coolant bypasses the radiator and flows directly back to the water pump.When the coolant reaches the temperature required to open the temperature regulator, coolant is then directed through the radiator.A pressure relief cap assembly is used to control the pressure in the cooling system, and prevents loss of coolant through the radiator overflow tube.Pressurizing the cooling system serves two purposes. First, it permits safe operation at coolant temperatures higher than the normal boiling point, providing a margin of cooling for intermittent peak loads. Secondly, it prevents cavitation in the water pump, and reduces the possibility of air or steam pockets forming in the coolant passages. Proper operation of the pressure relief cap assembly is essential. A pressure relief cap allows pressure (and some water, if the cooling system is too full) to escape when the pressure in the cooling system exceeds the capacity of the pressure cap. Loss of pressure will cause steam to form when coolant temperature is above the normal boiling point.Water Pump
The centrifugal-type water pump has two seals, one prevents leakage of water and the other prevents leakage of lubricant.An opening in the bottom of the pump housing, allows any leakage at the water seal or the rear bearing oil seal to escape.Fan
The fan is driven by three V-belts, from a pulley on the crankshaft. Belt tension is adjusted by moving the bracket assembly which includes the fan mounting and pulley.Water Temperature Regulator
The water temperature regulator restricts the flow of coolant through the radiator, until the coolant reaches operating temperature; approximately 165°F (74°C.) The regulator is fully open at approximately 180°F (82°C.)The shunt cooling system is used in many truck installations. The shunt cooling system provides continuous circulation which helps prevent aeration and pump cavitation by maintaining a positive head of water at the pump inlet at all times. It differs from the conventional cooling system in that the radiator top tank is divided into two compartments (upper

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