106661-0980 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610980


 

Information injection-pump assembly

ZEXEL 106661-0980 1066610980
106661-0980 INJECTION-PUMP ASSEMBLY
Rating:
11
Buy INJECTION-PUMP ASSEMBLY 106661-0980 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-0980 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105407-1820
4. SUPPLY PUMP 105217-4000
5. AUTOM. ADVANCE MECHANIS 105614-0730
6. COUPLING PLATE 105662-0680
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4230
11. Nozzle and Holder 16600-96003
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-3770
15. NOZZLE SET

Include in #1:

106661-0980 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-0980 1066610980


Zexel num
Bosch num
Firm num
Name
106661-0980 
106661-0982 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PD6T05 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   138 137 139
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   114.5 113 116
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   17.1 16 18.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.75 0.4 1.1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.25 0.9 1.6
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   2.5 2.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106661-0980
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Idle sub spring setting: L1.
----------
K=8 RAL=13.5+-0.1mm L1=6.2-0.5mm
----------

Speed control lever angle

Test data 106661-0980
F:Full speed I:Idle S:Stop (1)Speed set at aa (setting at shipping) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=22deg+-5deg b=4deg+-5deg c=32deg+-3deg d=6deg+-5deg

Stop lever angle

Test data 106661-0980
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 106661-0980
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=B a2=A r1=750r/min r2=750r/min Q1=130.4+-1mm3/st Q2=138+-1mm3/st c1=+-2.5% c2=+-2.5% a3=18 a4=15 r3=900r/min r4=750r/min




Information:

Safety is basically common sense. There are standard safety rules but each situation has its own peculiarities which cannot always be covered by rules. Your experience and common sense will be your best guide to safety. Be ever watchful for safety hazards and correct deficiencies promptly.Use the following safety precautions as a general guide to safe driving and maintenance practice. It is your responsibility to practice and promote safety. 1. Obey the rules of the road.2. Never adjust or repair engine or vehicle while it is in operation.3. Remove all tools and electrical cords before starting engine or operating vehicle.4. Keep work area clean.5. Store oily rags in containers.6. Store flammable liquids in a safe place away from the work area.7. Do not smoke around batteries. Hydrogen gas generated by charging is explosive. Keep batteries in a well ventilated area.8. Observe NO SMOKING signs.9. Do not wear loose clothing.10. Never operate an engine except in a well ventilated area.11. Do not exceed 30 PSI (2 kg/cm2) of air pressure when cleaning with air. Servicing cab-over truck engines require additional safety precautions as follows: Before Tilting Cab:1. Check clearance above and in front of truck cab.2. Keep tool chests and workbenches away from front of cab.3. Inspect sleeper and cab interior for loose luggage, tools and liquid containers which could fall forward.4. Check "Buddy" or "Jump" seats on right side of cab to be sure they are secured in place. While Tilting Cab1. Be sure the governor, transmission and clutch linkage do not interfere with the cab.2. Check position of steering shaft U-joint to prevent binding.
BEFORE TILTING CAB CHECK AREA FOR SUFFICIENT CLEARANCE AND OBSTRUCTIONS3. Never work under a partially tilted cab, unless it is properly secured.4. When cab is tilted past the over-center position, use cables or chains to prevent the cab from falling beyond the over-center point. Do not rely on cab hydraulic lift mechanism to retain or break the fall of the cab. While Cab is Tilted1. If it is necessary to open a door, take care to avoid damage to door hinges and/or window glass. While Lowering Cab1. Watch all governor, steering, clutch and transmission linkage. Bellcranks may turn over center, shift levers jam against bottom of cab and some models of clutch links separate when tilting cab. These clutch linkage components can miss their mating part when the cab is lowered.2. Be sure mating ends of exhaust and air cleaner inlet pipes align properly.3. Be sure cab lowers properly on mounting and locating pins. Twisted or misaligned cabs may miss locating pins and cab latch will not secure cab in locked position.4. Lock cab latching mechanism when cab is all the way down.

Have questions with 106661-0980?





Group cross 106661-0980 ZEXEL

Nissan-Diesel 

 
1670096565 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 616 585 
1670096567 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
1679096501 
INJECTION-PUMP ASSEMBLY
PE6T
 
1671396571 
INJECTION-PUMP ASSEMBLY
PE6T
 
1671396602 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 616 586 
1671396607 
INJECTION-PUMP ASSEMBLY
PE6T
 
1670096573 
INJECTION-PUMP ASSEMBLY
PE6T
 
1670096603 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 616 587 
1670096608 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
1679096502 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
1671296500 
INJECTION-PUMP ASSEMBLY
PE6T
 
 
INJECTION-PUMP ASSEMBLY
PE6T
 
1679096503 
INJECTION-PUMP ASSEMBLY
PE6T
9 400 610 829 
1679096009 
INJECTION-PUMP ASSEMBLY
PD6T
106661-0980  

106661-0982 
 
 
INJECTION-PUMP ASSEMBLY
PD6T05
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

 
1671296002 
INJECTION-PUMP ASSEMBLY
PD6T05
 
 
INJECTION-PUMP ASSEMBLY
PE605
 
1671296501 
INJECTION-PUMP ASSEMBLY
PE605
Back to top