106661-0936 ZEXEL 9 400 616 587 BOSCH INJECTION-PUMP ASSEMBLY 9400616587 1066610936 1670096608

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 616 587 9400616587

ZEXEL 106661-0936 1066610936

NISSAN-DIESEL 1670096608 1670096608

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Buy INJECTION-PUMP ASSEMBLY 106661-0936 zexel genuine, new aftermarket engine parts with delivery

Service parts 106661-0936 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5550

3. GOVERNOR 105306-0842

4. SUPPLY PUMP 105217-1850

5. AUTOM. ADVANCE MECHANIS 105636-2650

6. COUPLING PLATE 105662-1200

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106661-0936 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 587 9400616587

ZEXEL 106661-0936 1066610936

NISSAN-DIESEL 1670096608 1670096608

Zexel num

Bosch num

Firm num

Name

106661-0936

9 400 616 587

1670096608 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.3

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 164.2 162.2 166.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Boost pressure kPa 32 32

Boost pressure mmHg 240 240

Injection quantity adjustment_02

Adjusting point B

Rack position 6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 9.1 8.1 10.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 300 300 300

Rack position 10.5

Boost pressure kPa 6.7 4 6.7

Boost pressure mmHg 50 30 50

Boost compensator adjustment_02

Pump speed r/min 300 300 300

Rack position 13

Boost pressure kPa 18.7 18.7 18.7

Boost pressure mmHg 140 140 140

Timer adjustment

Pump speed r/min 925

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.8 0.3 1.3

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Boost compensator stroke (2)Rack limit using stop lever (3)Beginning of damper spring operation: DL (4)Rack difference between N = N1 and N = N2
----------
DL=4.8-0.2mm N1=1100r/min N2=650r/min
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=24deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=5.5deg+-5deg b=39.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)

Information:

Table 1
Part Number Part Description Qty
378-3187 Diesel Exhaust Fluid Filter Gp 1
423-3251 Connector 1
391-5262 Gasket 1
425-0385 Filter As 1
452-6055 Filter Base As 1
453-1604(1) Diesel Exhaust Fluid Filter Gp 1
453-1605(1) Diesel Exhaust Fluid Filter Gp 1
453-1606(1) Diesel Exhaust Fluid Filter Gp 1
(1) Use Table 2 to choose the correct part that corresponds to the DEF heater
Table 2
DEF Heater Part Number Required DEF Filter
434-3241 453-1604
434-3242 453-1605
434-3243 453-1606 The effective serial numbers for this change are related to the Pump Electronic Tank Unit (PETU) serial numbers and not the machine serial numbers. Table 3 contains the effective serial numbers for the PETU tank. Refer to illustration 1 and illustration 2 for examples of where to locate the PETU serial number.
Illustration 1 g06018843
Typical example
(1) The location of the PETU serial plate.
Illustration 2 g03418749
Typical example
Table 3
PETU Effective Serial Numbers
S/N:PET007086T-UP Refer to Special Instruction, M0066142, A New Diesel Exhaust Fluid Filter is Now Available for C7.1 Engines for installation instructions.