106661-0710 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610710 1670096111


 

Information injection-pump assembly

ZEXEL 106661-0710 1066610710
NISSAN-DIESEL 1670096111 1670096111
106661-0710 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106661-0710 1066610710
NISSAN-DIESEL 1670096111 1670096111


Zexel num
Bosch num
Firm num
Name
106661-0710 
 
1670096111  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PD6 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   139.4 137.4 141.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   114.6 112.6 116.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   139.7 137.7 141.7
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.7
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   138.8 136.8 140.8
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   10.1 9.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   -
Rack position   -
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   139.4 138.4 140.4
Fixing the lever   *
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400
Remarks
Set full load lever
 
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   10.9
Boost pressure kPa   27.3 27.3 27.3
Boost pressure mmHg   205 205 205
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   11.7
Boost pressure kPa   42.7 41.4 44
Boost pressure mmHg   320 310 330
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.2 0.1 0.6
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   0.7 0.3 1
Timer adjustment_04
Pump speed r/min   1150+50
Advance angle deg.   2.2 2 2.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0710
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost pressure: not exceeding BP1 (3)Boost pressure: not exceeding BP2 (4)Boost compensator stroke
----------
DL=5.2+0.5mm BP1=42.7+-1.3kPa(320+-10mmHg) BP2=(27.3)kPa((205)mmHg)
----------

0000000901

Test data 106661-0710
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=13.5deg+-5deg b=23.5deg+-3deg




Information:


Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may cause personal injury or death.
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorised personnel that have the correct training.Before begining ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information.Refer to Systems Operation, Testing and Adjusting Manual, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed

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