106661-0580 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610580 1670096520


 

Information injection-pump assembly

ZEXEL 106661-0580 1066610580
NISSAN-DIESEL 1670096520 1670096520
106661-0580 INJECTION-PUMP ASSEMBLY
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Service parts 106661-0580 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-1240
3. GOVERNOR 105306-0071
4. SUPPLY PUMP 105217-1730
5. AUTOM. ADVANCE MECHANIS 105614-0660
6. COUPLING PLATE 105662-0370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4050
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-2780
15. NOZZLE SET

Include in #1:

106661-0580 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-0580 1066610580
NISSAN-DIESEL 1670096520 1670096520


Zexel num
Bosch num
Firm num
Name
106661-0580 
 
1670096520  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105015-2780
Nozzle holder   105031-4140
Opening pressure MPa   19.6
Opening pressure kgf/cm2   200
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-500
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   111 105 117
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   111 105 117
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   110 108 112
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.4+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17 15.3 18.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   110 109 111
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.95 0.6 1.3
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1.75 1.4 2.1
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2.75 2.4 3.1
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   4 3.4 4.2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0580
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the full load (3)RACK LIMIT
----------
DL=6.4-0.5mm
----------

0000000901

Test data 106661-0580
F:Full load I:Idle (1)Set in the idling position using the setscrew.
----------

----------
a=13.5deg+-5deg b=21deg+-3deg

Stop lever angle

Test data 106661-0580
N:Pump normal S:Stop the pump. (1)Rack position = aa (non-injection rack position)
----------
aa=2mm
----------
a=8deg+-5deg b=29deg+-3deg c=(25deg)




Information:


These recommendations are subject to change without notice. Consult your local Cat dealer for the most up to date recommendations.
Diesel engines may burn a wide variety of fuels. These fuels are divided into two general groups. The two groups are called the preferred fuels and the permissible fuels.The preferred fuels provide maximum engine service life and performance. The preferred fuels are distillate fuels. These fuels are commonly called diesel fuel, furnace oil, gas oil, or kerosene. These fuels must meet the “Cat Specification for Distillate Diesel Fuel for Off-Highway Diesel Engines” found in this Special Publication, "Distillate Diesel Fuel" article.The permissible fuels are some crude oils, some blends of crude oil with distillate fuel, and some marine diesel fuel. These fuels are not suitable for use in all engine applications. The acceptability of these fuels for use is determined on a case by case basis. A complete fuel analysis is required. Consult your Cat dealer for further information. Biodiesel fuel is permissible for use in Cat engines. Follow all the recommendations and guidelines given in this Special Publication, "Biodiesel" article.Note: Except for some biodiesel, permissible fuels are not acceptable for use in on-highway applications.
Use of permissible fuels can result in higher maintenance costs and reduced engine service life.
Note: Use of fuels that do not meet at least the minimum performance recommendations and/or requirements may lead to lower compartment performance and/or compartment failure. Problems/failures that are caused by using fuels that do not meet the minimum recommended and/or required performance level are not Cat factory defects and therefore are NOT covered by the Cat warranty. The fuel supplier and customer are responsible.

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