106652-4060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066524060 40947040b


 

Information injection-pump assembly

ZEXEL 106652-4060 1066524060
NIIGATA-URAWA 40947040B 40947040b
106652-4060 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106652-4060 zexel genuine, new aftermarket engine parts with delivery

Service parts 106652-4060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-5120
3. GOVERNOR 105447-0260
4. SUPPLY PUMP 105217-1370
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2080
11. Nozzle and Holder 510 3225 1A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}
13. NOZZLE-HOLDER 105031-1690
14. NOZZLE 105000-1610
15. NOZZLE SET

Include in #1:

106652-4060 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106652-4060 1066524060
NIIGATA-URAWA 40947040B 40947040b


Zexel num
Bosch num
Firm num
Name
106652-4060 
106652-4061 
 
40947040B  NIIGATA-URAWA
INJECTION-PUMP ASSEMBLY
6L16 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-5-6- 4-2
Pre-stroke mm   2.7 2.65 2.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-5
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-4
deg.   240 239.5 240.5
Difference between angles 5
Cyl.1-2
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   304 295 313
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   29.5 25.5 33.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106652-4060
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (N = N1) (3)Idle sub spring setting: L1.
----------
K=14 RAL=16+0.2mm N1=0r/min L1=5.1-0.5mm
----------

Speed control lever angle

Test data 106652-4060
F:Full speed S:Stop
----------

----------
a=13deg+-5deg b=32deg+-3deg

Stop lever angle

Test data 106652-4060
N:Pump normal S:Stop the pump. (1)Right front (2)Right rear (3)Normal
----------

----------
a=24.5deg+-5deg b=47deg+-5deg c=27deg+-5deg d=53deg+-5deg

Timing setting

Test data 106652-4060
(1)Pump vertical direction (2)Position of pump side coupling's reamer bolt hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Information:


26Feb2020
U-93
A-70
D-86
O-82
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 471-6029 DEF INJECTOR AND MOUNTING GROUPS FROM DEALER PARTS STOCK
108I 7750 PI70799
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2020
PROBLEM
A defined batch of existing 471-6029 DEF Injector and Mounting Groups can fail under certain conditions.
ACTION REQUIRED
Inspect all 471-6029 DEF Injector and Mounting Groups in dealer parts stock.
Open the packaging and visually inspect the DEF injector.
If the DEF injector's upper body molding mark is an A or B, then the DEF injector is acceptable to use. Repackage the DEF injector and mark the packaging as inspected per this program and place the part back into dealer parts stock.
If the DEF injector's upper body molding mark is a 1 or 2, then remove the part from dealer parts stock. Refer to the Parts Disposition.
Image 1 shows the molding marks and location.
Image1
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock.
PARTS DISPOSITION
NACD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
EAME, LACD, and APD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

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106652-4060  

106652-4061 
 
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