Information injection-pump assembly
ZEXEL
106651-0060
1066510060
Rating:
Cross reference number
ZEXEL
106651-0060
1066510060
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105015-2780
Nozzle holder
105031-4140
Opening pressure
MPa
19.6
Opening pressure
kgf/cm2
200
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-500
Outer diameter - inner diameter - length (mm) mm 6-2-500
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.65
3.6
3.7
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
105
104
106
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
17
15.3
18.7
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500+40-1
0
Advance angle
deg.
135
134.5
135.2
Timer adjustment_03
Pump speed
r/min
700+40-1
0
Advance angle
deg.
2.85
2.25
3.05
Timer adjustment_04
Pump speed
r/min
900+40-1
0
Advance angle
deg.
4.4
3.8
4.6
Timer adjustment_05
Pump speed
r/min
1150+50
Advance angle
deg.
6.1
5.7
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)At pump speed N1, set the control lever stopper bolt so that the rack position is R1 (minimum speed setting).
(3)Set idle sub-spring
----------
K=5 N1=250r/min R1=7mm
----------
----------
K=5 N1=250r/min R1=7mm
----------
Speed control lever angle
S:Stop
I:Idle
(1)Pump speed = aa
(2)Pump speed = bb
----------
aa=1000r/min bb=750r/min
----------
a=8deg+-5deg b=32deg+-3deg c=35deg+-5deg d=13deg+-5deg
----------
aa=1000r/min bb=750r/min
----------
a=8deg+-5deg b=32deg+-3deg c=35deg+-5deg d=13deg+-5deg
Information:
2. Remove covers (1) and (2) from the back side of the timing gear plate. 3. Remove the two bolts and clamp from location (X) that hold the crankshaft front seal adapter in position. Remove the crankshaft front seal adapter and front seal from the engine as a unit.4. Remove all bolts (3) that hold the timing gear cover in position on the engine. Remove timing gear cover (4) and the gasket from the engine.Install Timing Gear Cover
1. Put the gasket and timing gear cover (1) in position on the engine, and install the bolts that hold it. Tighten the two bolts at location (X) to a torque of 23 4 N m (17 3 lb ft).2. Put the crankshaft front seal adapter and seal in position in the timing gear cover. Install the clamp that holds it. 3. Put the gasket, cover (2) and clamp (3) in position. Install the bolts that hold them. Install the O-ring seal, cover (4) and the bolts that hold them.4. Trim the timing gear cover gasket so it is even with the bottom of the cylinder block.5. Put a thin coat of 3S6252 RTV Silicone Adhesive/Sealant to the bottom surface of the timing gear cover gasket. Remove the shims, and install the oil pan bolts. If it was necessary to remove the oil pan plate, see topic, "Remove & Install Oil Pan Plate". Install the oil pan plate.End By:a. install vibration damper and pulley (3306)b. install crankshaft pulley (3304)c. install gauge group (if equipped)d. install front supporte. install water pump
1. Put the gasket and timing gear cover (1) in position on the engine, and install the bolts that hold it. Tighten the two bolts at location (X) to a torque of 23 4 N m (17 3 lb ft).2. Put the crankshaft front seal adapter and seal in position in the timing gear cover. Install the clamp that holds it. 3. Put the gasket, cover (2) and clamp (3) in position. Install the bolts that hold them. Install the O-ring seal, cover (4) and the bolts that hold them.4. Trim the timing gear cover gasket so it is even with the bottom of the cylinder block.5. Put a thin coat of 3S6252 RTV Silicone Adhesive/Sealant to the bottom surface of the timing gear cover gasket. Remove the shims, and install the oil pan bolts. If it was necessary to remove the oil pan plate, see topic, "Remove & Install Oil Pan Plate". Install the oil pan plate.End By:a. install vibration damper and pulley (3306)b. install crankshaft pulley (3304)c. install gauge group (if equipped)d. install front supporte. install water pump