104780-9720 ZEXEL 9 460 614 795 BOSCH INJECTION-PUMP ASSEMBLY 9460614795 1047809720 167002s519

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 460 614 795 9460614795

ZEXEL 104780-9720 1047809720

NISSAN-DIESEL 167002S519 167002s519

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Cross reference number

BOSCH 9 460 614 795 9460614795

ZEXEL 104780-9720 1047809720

NISSAN-DIESEL 167002S519 167002s519

Zexel num

Bosch num

Firm num

Name

104780-9720

9 460 614 795

167002S519 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD27 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44.6 44.1 45.1

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.3 37.3 43.3

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 42 39.5 44.5

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 44.6 43.6 45.6

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 42.9 40.4 45.4

Oil temperature degC 52 50 54

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 15.7 13.7 17.7

Basic *

Oil temperature degC 55 52 58

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 5

Oil temperature degC 55 52 58

Injection quantity adjustment_03

Pump speed r/min 2400 2400 2400

Average injection quantity mm3/st. 34 29.5 38.5

Oil temperature degC 52 50 54

Injection quantity adjustment_04

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 15.7 12.7 18.7

Basic *

Oil temperature degC 55 52 58

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.1 5.1 9.1

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 7.1 4.6 9.6

Difference in delivery mm3/st. 2.5 2.5 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 57.5 52.5 62.5

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 57.5 52.5 62.5

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity cm3/min 390 260 520

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure kPa 481 452 510

Pressure kgf/cm2 4.9 4.6 5.2

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 481 442 520

Pressure kgf/cm2 4.9 4.5 5.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1700 1700 1700

Pressure kPa 628 589 667

Pressure kgf/cm2 6.4 6 6.8

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke mm 4.3 4.1 4.5

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 700 700 700

Timer stroke mm 2 1.6 2.4

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke mm 4.3 4 4.6

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1700 1700 1700

Timer stroke mm 7.4 6.9 7.9

Oil temperature degC 50 48 52

_05

Pump speed r/min 2200 2200 2200

Timer stroke mm 9 8.5 9.4

Oil temperature degC 52 50 54

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 32 31.5 32.5

Timer stroke TA mm 3 2.8 3.2

Timer stroke variation dT mm 1.3 1.3 1.3

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 32 31 33

Timer stroke TA mm 3 2.7 3.3

Timer stroke variation dT mm 1.3 1.3 1.3

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 22 19.5 24.5

Timer stroke TA mm 1.8 1.3 2.3

Timer stroke variation dT mm 2.5 2.5 2.5

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.36 6.26 6.46

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 55.5 51.5 59.5

Control lever angle beta deg. 36 31 41

Test data Ex:

0000001801 STOP LEVER ADJUSTMENT

Adjustment of the stop lever Adjust adjusting bolt (B) so that the starting injection quantity is within the standard. Fix using nut. (A) Adjusting nut (C) Starting injection quantity adjusting lever
----------

----------
L=15.0~18.5mm

Information:

Illustration 70 g03402776
Install 8T-5389 Elbow (12) using 238-5081 O-Ring Seal (11) and 228-7092 O-Ring Seal (13)
Illustration 71 g03701313
Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18). Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14).
Illustration 72 g03701321
Reconnect 209-5526 Hose As (20) to the fuel transfer pump
Illustration 73 g03701349
Install 387-7154 Tube As (21) and 387-7159 Tube As (22).
Illustration 74 g03701355
Install 416-9706 Fuel Tube (24) using 338-8439 Clip (23).
Install the remaining components that were removed during the HEUI pump replacement procedure.Installation Procedure for 511, 521, 522, 532, 541 and 552 Track Feller Bunchers
Table 10
Required parts for 532, 541, 541B , 551, 552, and 552B Track Feller Bunchers
Part Number Description Quantity
384-0607 Unit Injector Hydraulic Pump Gp 1
227-5904 O-Ring Seal 1
6V-7981 Bolt 2
6V-5839 Washer 2
387-7153 Tube As 1
387-7151 Tube As 1
6V-8629 Elbow 1
238-5081 O-Ring Seal 1
228-7092 O-Ring Seal 2
128-6841 Elbow 1
238-5082 O-Ring Seal 1
6V-8636 Connector 2
228-7089 O-Ring Seal 2
214-7568 O-Ring Seal 3
360-3679 Connector Plug 1
6V-3305 O-Ring Adapter 1
214-7567 O-Ring Seal 2
Illustration 75 g03402944
Install 6V-3305 O-Ring Adapter (2) using 214-7567 O-Ring Seal (1). Also install new 214-7567 O-Ring Seal (1) to injection actuation pressure sensor.
Illustration 76 g03402955
Install 384-0607 Unit Injector Hydraulic Pump Gp (4) using 227-5904 O-Ring Seal (3). If necessary, in order to aid in installation, rotate the pump to an 8 o'clock position when looking at the engine from the rear.
Illustration 77 g03402984
Install new 6V-7981 Bolts (5) and 6V-5839 Washers (6). Torque to 55 10 N m (41 7 lb ft)
Illustration 78 g03701359
Install the 6V-8636 Connector (12) using 214-7568 O-Ring Seal (11) and 228-7089 O-Ring Seal (13). Install 360-3679 Connector Plug (10) using 214-7568 O-Ring Seal (11). Install 6V-8629 Elbow (8) using 238-5081 O-Ring Seal (7) and 228-7092 O-Ring Seal (9).
Illustration 79 g03701379
Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14). Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18).
Illustration 80 g03701406
Install 387-7151 Tube As (21) and 387-7153 Tube As (20).
Install the remaining components that were removed during the HEUI pump replacement procedure.